9D2186 SHIM Caterpillar parts
120B, 120G, 12F, 12G, 130G, 140, 140G, 14E
Rating:
Alternative (cross code) number:
CA9D2186
9D-2186
9D2186
CA9D2186
9D-2186
9D2186
Weight: 0.20 pounds 0 kg.
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Information:
Installation Procedure
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 1 g02173073
If necessary, follow Step 2.a through Step 2.d in order to install bracket (29).
Position bracket (29) onto cylinder head (30).
Install bolts (28) hand tight. Ensure that rubber sleeve (32) is correctly positioned into recess of bracket (29).
Tighten bolts (28) to a torque of 22 N m (195 lb in).
Install new cable straps (31). Note: Ensure that the cable straps meet the Original Equipment Manufacturers (OEM) specification.
Illustration 2 g02169940
Illustration 3 g02169941
Position a new gasket (15) onto inlet air control assembly (6). Ensure gasket (15) is correctly installed into locating Pins (A).
Loosen bolts (34) for bracket (33).
Tighten bolts (34) for bracket (33) to a torque of 44 N m (32 lb ft).
Illustration 4 g02169794
Illustration 5 g02351557
Illustration 6 g02169941
Position inlet air control assembly (6) onto bracket. Note: Ensure that the inlet air control assembly is correctly installed onto hose assembly for the inlet elbow.
Install bolts (25) and bolts (14) hand tight.
Tighten bolts (25) to a torque of 22 N m (195 lb in).
Tighten bolts (14) to a torque of 22 N m (195 lb in).
Connect temperature sensor (16) to the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Install a new sealing washer (21) (not shown) to banjo bolt (22). Install banjo bolt (22) to tube assembly (23).
Position tube assembly (23) onto inlet air control assembly (6). Install install remaining new sealing washer (21) (not shown) to banjo bolt (22). Install banjo bolt (22) finger tight.
Install bolt (17) (not shown) and bolt (24) to clips for tube assembly (23).
Tighten banjo bolt (21) to a torque of 15 N m (133 lb in).
Tighten bolt (17) (not shown) and bolt (24) to a torque of 22 N m (195 lb in).
Install hose assembly onto turbocharger wastegate actuator and slide clip (19) along hose assembly. Note: Ensure that clip for hose assembly is correctly positioned onto the hose assembly.
Position a new hose clamp (18) and a new hose clamp (20) onto
Sulfuric Acid Burn Hazard may cause serious personal injury or death.The exhaust gas cooler may contain a small amount of sulfuric acid. The use of fuel with sulfur levels greater than 15 ppm may increase the amount of sulfuric acid formed. The sulfuric acid may spill from the cooler during service of the engine. The sulfuric acid will burn the eyes, skin and clothing on contact. Always wear the appropriate personal protective equipment (PPE) that is noted on a material safety data sheet (MSDS) for sulfuric acid. Always follow the directions for first aid that are noted on a material safety data sheet (MSDS) for sulfuric acid.
Ensure that wiring harness are correctly routed and the cable straps are not over tightened. Over tightening of the cable straps will damage the wiring harness convoluting.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 1 g02173073
If necessary, follow Step 2.a through Step 2.d in order to install bracket (29).
Position bracket (29) onto cylinder head (30).
Install bolts (28) hand tight. Ensure that rubber sleeve (32) is correctly positioned into recess of bracket (29).
Tighten bolts (28) to a torque of 22 N m (195 lb in).
Install new cable straps (31). Note: Ensure that the cable straps meet the Original Equipment Manufacturers (OEM) specification.
Illustration 2 g02169940
Illustration 3 g02169941
Position a new gasket (15) onto inlet air control assembly (6). Ensure gasket (15) is correctly installed into locating Pins (A).
Loosen bolts (34) for bracket (33).
Tighten bolts (34) for bracket (33) to a torque of 44 N m (32 lb ft).
Illustration 4 g02169794
Illustration 5 g02351557
Illustration 6 g02169941
Position inlet air control assembly (6) onto bracket. Note: Ensure that the inlet air control assembly is correctly installed onto hose assembly for the inlet elbow.
Install bolts (25) and bolts (14) hand tight.
Tighten bolts (25) to a torque of 22 N m (195 lb in).
Tighten bolts (14) to a torque of 22 N m (195 lb in).
Connect temperature sensor (16) to the inlet air control assembly. Refer to Disassembly and Assembly, "Temperature Sensor (Cooled Exhaust Gas) - Remove and Install" for the correct procedure.
Install a new sealing washer (21) (not shown) to banjo bolt (22). Install banjo bolt (22) to tube assembly (23).
Position tube assembly (23) onto inlet air control assembly (6). Install install remaining new sealing washer (21) (not shown) to banjo bolt (22). Install banjo bolt (22) finger tight.
Install bolt (17) (not shown) and bolt (24) to clips for tube assembly (23).
Tighten banjo bolt (21) to a torque of 15 N m (133 lb in).
Tighten bolt (17) (not shown) and bolt (24) to a torque of 22 N m (195 lb in).
Install hose assembly onto turbocharger wastegate actuator and slide clip (19) along hose assembly. Note: Ensure that clip for hose assembly is correctly positioned onto the hose assembly.
Position a new hose clamp (18) and a new hose clamp (20) onto
Caterpillar parts catalog:
Parts shim Caterpillar catalog:
2D6361
SHIM (.015" Thick)
120, 120B, 12E, 140, 140B, 14E
120, 120B, 12E, 140, 140B, 14E
2D6362
SHIM (.010" Thick)
120, 120B, 12E, 140, 140B, 14E
120, 120B, 12E, 140, 140B, 14E
3B6082
SHIM
120, 120B, 12E, 140, 140B, 14E
120, 120B, 12E, 140, 140B, 14E
5D6459
SHIM (RIGHT HAND)
120, 120B, 12E, 140
120, 120B, 12E, 140
4B5810
SHIM (LEFT HAND)
120, 120B, 12E, 140
120, 120B, 12E, 140
4D9178
SHIM (LONG)
120, 12E, 140
120, 12E, 140
6D9454
SHIM (.005" thick)
120B, 12F, 140B, 14E
120B, 12F, 140B, 14E
7D6011
SHIM (.020" thick)
120B, 12F, 140B, 14E
120B, 12F, 140B, 14E
7D0083
SHIM .010 in.(.254 mm) thick
120G, 12G, 130G, 140G
120G, 12G, 130G, 140G
7D0084
SHIM .030 in.(.762 mm) thick
120G, 12G, 130G, 140G
120G, 12G, 130G, 140G
7D8597
SHIM .762 mm(.03 in.) thick
12G, 130G, 140G
12G, 130G, 140G
8J1629
SHIM
120G, 130G, 140G, 14G, 160G, 16G
120G, 130G, 140G, 14G, 160G, 16G
6G5544
SHIM
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 163H, 163H NA, 16G, 16H, 16H NA, 24M
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 163H, 163H NA, 16G, 16H, 16H NA, 24M
6G5543
SHIM
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 163H, 163H NA, 16G, 16H, 16H NA, 24M
120G, 120H, 120H ES, 120H NA, 12G, 12H, 12H ES, 12H NA, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 143H, 14G, 14H, 14H NA, 14M, 160H, 160H ES, 160H NA, 163H, 163H NA, 16G, 16H, 16H NA, 24M
2G9103
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
9D7047
SHIM
120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 160G, 160H, 160H ES, 160H NA, 160K,...
120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 160G, 160H, 160H ES, 160H NA, 160K,...
7D8441
SHIM
120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 160G, 160H, 160H ES, 160H NA, 160K,...
120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 160G, 160H, 160H ES, 160H NA, 160K,...
7D8882
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
7D8881
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
7D8879
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
120H, 120H ES, 120H NA, 120K, 120K 2, 120M, 120M 2, 12G, 12H, 12H ES, 12H NA, 12K, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 140M, 140M 2, 140M 3, ...
6G1915
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
6G1914
SHIM
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA
9D2185
SHIM
120B, 120G, 12F, 12G, 130G, 140, 140G, 14E
120B, 120G, 12F, 12G, 130G, 140, 140G, 14E