SHOE-TRACK MASTER 2633799 - Caterpillar

AFFECTED PRODUCT
Model Identification Number
G3606 4ZS02209-02210
G3606B JFE00156-00207, 209, 211, 214, 216-219
G3608B XH700134-00165
G3612 BKE00803-00811
G3612B BB200113-00114, 116-122, 701-705
G3616B ZZY00148-00160, 701-707
PARTS NEEDED
No parts needed for this program
ACTION REQUIRED
Using Cat supplied tools, tighten the plugs in question to 10 Nm. Refer to the attached Rework Procedure.
SERVICE CLAIM ALLOWANCES
Product smu/age whichever comes first Caterpillar Dealer Suggested Customer Suggested
Parts % Labor Hrs% Parts % Labor Hrs% Parts % Labor Hrs%
0-25000 hrs,
0-36 mo 100.0% 100.0% 0.0% 0.0% 0.0% 0.0%
This is a 5.0-hour job
PARTS DISPOSITION
Handle the parts in accordance with your Warranty Bulletin on warranty parts handling.
Rework Procedure
Pipe Plugs in question are not to be loosened.
Tools provided are calibrated to 10 Nm.
Use tool A to torque the plug in the top of the head under the rocker cover.
Use tool B to torque the plug in the side of the head.
Tools shown will be provided and distributed to individual servicing dealers for completion of this letter. Any questions concerning these tools or their use should be directed through the Dealer Technical Communicator (TC) to CPI number 389903 through CPI Feedback within the Service Information Management System (SIMSi).
Image1.1.1
1) Remove rocker cover.
2) Remove entire fuel tube and fitting assembly between the needle valve and the head to allow access to the internal pipe plug.
3) Loosen rocker base.
4) Without removing water manifold, raise and support rocker base for access to the plug beneath rocker cover.
Image1.2.1
5) Tighten plug with the long, angled tool provided, (tool A).
6) Reinstall rocker base, cover, and fuel tube previously removed. Care should be taken when reinstalling rocker base to make sure lower o-ring is positioned correctly in base before tightening.
7) In same manner as above, tighten plug in side of head with the short straight tool provided, (tool B).
Image1.3.1