4448242 SHUNT-TRIP Caterpillar parts
3512, 3512B
Rating:
Alternative (cross code) number:
CA4448242
444-8242
4448242
CA4448242
444-8242
4448242
GENERATOR SET,
Information:
Installation Procedure
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     -     Guide Studs
1/2 - 13 by 6 inches     2    
B     -     Loctite271     -    Note: Cleanliness is an important factor. Before assembly, all parts must be cleaned thoroughly in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 1 g01877893
Refer to illustration 1. Verify that both of the number match. These parts are a matched set. Do not install the parts if the numbers do not match.
Illustration 2 g01869897
Install roll pins (1) directly into the pump drive plate. Do not install roll pins (1) into the aluminum inserts until the inserts are assembled onto the pump drive.
Illustration 3 g01870959
Attach Tooling (A) to flywheel (2) , as shown.
Illustration 4 g01878253
Use a suitable lifting device in order to install pump drive (3) onto Tooling (A) . The weight of pump drive (3) is approximately 68 kg (150 lb).
Remove the suitable lifting device.
Slide pump drive (3) into position and install bolts (4) in a star pattern.
Remove Tooling (A) .
Illustration 5 g01870636
Install inserts (6) on the pump drive. Position nylon retainer (5) within the four inserts. Apply Tooling (B) onto threads of each bolt (7) . Hand tighten bolts (7) . Tighten bolts (7) , in a star pattern, to a torque of 465 25 N m (343 18 lb ft)
Illustration 6 g01878455
Illustration 7 g01870999
Illustration 8 g01871001
Install coupling hub (10) even with the end of the shaft on main hydraulic pump (11) . Install screws (8) and (9) . Tighten screws (8) and (9) evenly, to a torque of 210 10 N m (155 7 lb ft). Note: Upon installing new flexible coupling, per CPI 250881. Rotate coupling engagement to different spline to avoid fatigue accumulation at coupling fastening point on spline surface of shaft.Note: The large chamfer on the gear of coupling hub (10) faces the pump side and the small chamfer on the gear faces the flywheel side.
After coupling and main hyd pump has been assembled and tightened, check end play on engine crankshaft for proper clearance.
End By: Install main hydraulic pump (11) .
Table 1
Required Tools    
Tool    Part Number    Part Description    Qty    
A     -     Guide Studs
1/2 - 13 by 6 inches     2    
B     -     Loctite271     -    Note: Cleanliness is an important factor. Before assembly, all parts must be cleaned thoroughly in cleaning fluid. Allow the parts to air dry. Wiping cloths or rags should not be used to dry parts. Lint may be deposited on the parts which may cause later trouble. Inspect all parts. If any parts are worn or damaged, use new parts for replacement.
Illustration 1 g01877893
Refer to illustration 1. Verify that both of the number match. These parts are a matched set. Do not install the parts if the numbers do not match.
Illustration 2 g01869897
Install roll pins (1) directly into the pump drive plate. Do not install roll pins (1) into the aluminum inserts until the inserts are assembled onto the pump drive.
Illustration 3 g01870959
Attach Tooling (A) to flywheel (2) , as shown.
Illustration 4 g01878253
Use a suitable lifting device in order to install pump drive (3) onto Tooling (A) . The weight of pump drive (3) is approximately 68 kg (150 lb).
Remove the suitable lifting device.
Slide pump drive (3) into position and install bolts (4) in a star pattern.
Remove Tooling (A) .
Illustration 5 g01870636
Install inserts (6) on the pump drive. Position nylon retainer (5) within the four inserts. Apply Tooling (B) onto threads of each bolt (7) . Hand tighten bolts (7) . Tighten bolts (7) , in a star pattern, to a torque of 465 25 N m (343 18 lb ft)
Illustration 6 g01878455
Illustration 7 g01870999
Illustration 8 g01871001
Install coupling hub (10) even with the end of the shaft on main hydraulic pump (11) . Install screws (8) and (9) . Tighten screws (8) and (9) evenly, to a torque of 210 10 N m (155 7 lb ft). Note: Upon installing new flexible coupling, per CPI 250881. Rotate coupling engagement to different spline to avoid fatigue accumulation at coupling fastening point on spline surface of shaft.Note: The large chamfer on the gear of coupling hub (10) faces the pump side and the small chamfer on the gear faces the flywheel side.
After coupling and main hyd pump has been assembled and tightened, check end play on engine crankshaft for proper clearance.
End By: Install main hydraulic pump (11) .
Cat SIS web machinery list:
Parts shunt Caterpillar catalog:
2449861
SHUNT-TRIP
3304B, 3306B, 3406C, 3408, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C13 XQ350, C15, C15 I6, C175-16, C18, C18 I6, C27, C32, C9, G3406, G3408, G3412, G3508, G3512, G3516,...
3304B, 3306B, 3406C, 3408, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C13 XQ350, C15, C15 I6, C175-16, C18, C18 I6, C27, C32, C9, G3406, G3408, G3412, G3508, G3512, G3516,...
3368576
SHUNT-TRIP
3512, 3512B, C15, C18, C9
3512, 3512B, C15, C18, C9
2449858
SHUNT-TRIP
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, G3516H, PM3516, PMG3516, XQC1600
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, G3516H, PM3516, PMG3516, XQC1600
3115780
SHUNT-TRIP
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, PM3516, XQC1600
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32, PM3516, XQC1600
4448367
SHUNT-TRIP
3512, 3512B
3512, 3512B
4448368
SHUNT-TRIP
3512, 3512B
3512, 3512B
4448369
SHUNT-TRIP
3512, 3512B
3512, 3512B
3356484
SHUNT
C15, C18
C15, C18
3368143
SHUNT-TRIP
C6.6, C7.1
C6.6, C7.1
2730067
SHUNT-TRIP
C2.2, C3.3, C4.4
C2.2, C3.3, C4.4
3444953
SHUNT-TRIP
3512, 3512B, 3516, 3516B, C15
3512, 3512B, 3516, 3516B, C15
3846732
SHUNT-TRIP
3512, 3512B, 3516, 3516B
3512, 3512B, 3516, 3516B
6U9794
Shunt Tank
D250B, D300B
D250B, D300B
3098995
SHUNT
D5R LGP, D6N
D5R LGP, D6N
4448369
SHUNT-TRIP
3512, 3512B
3512, 3512B
4448368
SHUNT-TRIP
3512, 3512B
3512, 3512B
4448367
SHUNT-TRIP
3512, 3512B
3512, 3512B