2W9161 SHUTOFF GP-MANUAL Caterpillar parts
3304, 3304B, 3306, 3306B, 3306C, 3406B, 3406C, 3408C, 375, 375 L, 5080, HT400, PM-465
Rating:
Alternative (cross code) number:
CA2W9161
2W-9161
2W9161
CA2W9161
2W-9161
2W9161
Weight: 0.01 pounds 0 kg.
COLD PLANER, TRUCK ENGINE,
Compatible equipment models: 2W9161:
Information:
code is logged.
The value of the parameter is set to zero.
105-4 Inlet Manifold Temperature Sensor voltage below normal The ECM detects signal voltage that is less than 0.2 VDC for one second.
The ECM has been powered for at least three seconds.
175-3 Engine Oil Temperature Sensor voltage above normal The ECM detects signal voltage that is more than 4.8 VDC for one second.
The ECM has been powered for at least three seconds. The code is logged.
The value of the parameter is set to zero.
175-4 Engine Oil Temperature Sensor voltage below normal The ECM detects signal voltage that is less than 0.2 VDC for one second.
The ECM has been powered for at least three seconds. System OperationUse this procedure to troubleshoot any suspect problems with the following sensors:
Inlet manifold temperature sensor
Engine oil temperature sensorThe sensor signal for the passive sensors is routed from the ECM to the connector for the right rail. The sensor signal is then routed to terminal 1 of each sensor connector. The sensor return for the passive sensors is routed from the ECM to the connector for the right rail. The sensor return is then routed to terminal 2 of each sensor connector.
Illustration 1 g01242605
Typical schematic
Illustration 2 g01242612
P1 ECM connector
(P1-3) Sensor return (left rail)
(P1-14) "Inlet manifold temperature sensor"
(P1-26) Engine oil temperature sensor
(P1-35) Sensor return (right rail)
Illustration 3 g01163206
Sensor connector
(Terminal 1) Sensor signal
(Terminal 2) Sensor return
Illustration 4 g01234146
Location of ECM connectors
Test Step 1. Check for "Active" or "Logged" Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore power to the ECM.
Monitor the diagnostic codes on Cat ET. Check and record any diagnostic codes. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Determine if the problem is active and related to one of the following diagnostic codes:
3
4Expected Result:No diagnostic codes are active at this time.Results:
OK - No diagnostic codes are active at this time.Repair: The problem may be intermittent. If the problem is intermittent refer to Troubleshooting, "Inspecting Electrical Connectors".STOP
Not OK - An active 3 diagnostic code is present. Proceed to Test Step 2.
Not OK - An active 4 diagnostic code is present. Proceed to Test Step 4.Test Step 2. Check for Battery Voltage on the Signal Wire
Measure the voltage on the harness side of the sensor connector between pin 1 and engine ground for the suspect sensor(s). Expected Result:The signal voltage is less than Battery voltage.Results:
OK - The signal voltage is less than Battery voltage. Proceed to Test Step 3.
Not OK - The signal voltage is equal to Battery voltage.Repair: There is a short in the harness to the Battery. Repair the wiring.STOPTest Step 3. Create a Short at the Sensor Connector
Disconnect the suspect sensor.
Use a wire jumper in order to create a short between terminal 1 (signal) and terminal 2 (sensor return) at the sensor connector.
Restore power to the ECM.
Access the "Active Diagnostic Code" screen on Cat ET. Check for an active 4 diagnostic code for the suspect sensor. Note: Wait at least 30 seconds in order for the diagnostic codes to
The value of the parameter is set to zero.
105-4 Inlet Manifold Temperature Sensor voltage below normal The ECM detects signal voltage that is less than 0.2 VDC for one second.
The ECM has been powered for at least three seconds.
175-3 Engine Oil Temperature Sensor voltage above normal The ECM detects signal voltage that is more than 4.8 VDC for one second.
The ECM has been powered for at least three seconds. The code is logged.
The value of the parameter is set to zero.
175-4 Engine Oil Temperature Sensor voltage below normal The ECM detects signal voltage that is less than 0.2 VDC for one second.
The ECM has been powered for at least three seconds. System OperationUse this procedure to troubleshoot any suspect problems with the following sensors:
Inlet manifold temperature sensor
Engine oil temperature sensorThe sensor signal for the passive sensors is routed from the ECM to the connector for the right rail. The sensor signal is then routed to terminal 1 of each sensor connector. The sensor return for the passive sensors is routed from the ECM to the connector for the right rail. The sensor return is then routed to terminal 2 of each sensor connector.
Illustration 1 g01242605
Typical schematic
Illustration 2 g01242612
P1 ECM connector
(P1-3) Sensor return (left rail)
(P1-14) "Inlet manifold temperature sensor"
(P1-26) Engine oil temperature sensor
(P1-35) Sensor return (right rail)
Illustration 3 g01163206
Sensor connector
(Terminal 1) Sensor signal
(Terminal 2) Sensor return
Illustration 4 g01234146
Location of ECM connectors
Test Step 1. Check for "Active" or "Logged" Diagnostic Codes
Connect Caterpillar Electronic Technician (ET) to the service tool connector.
Restore power to the ECM.
Monitor the diagnostic codes on Cat ET. Check and record any diagnostic codes. Note: Wait at least 30 seconds in order for the diagnostic codes to become active.
Determine if the problem is active and related to one of the following diagnostic codes:
3
4Expected Result:No diagnostic codes are active at this time.Results:
OK - No diagnostic codes are active at this time.Repair: The problem may be intermittent. If the problem is intermittent refer to Troubleshooting, "Inspecting Electrical Connectors".STOP
Not OK - An active 3 diagnostic code is present. Proceed to Test Step 2.
Not OK - An active 4 diagnostic code is present. Proceed to Test Step 4.Test Step 2. Check for Battery Voltage on the Signal Wire
Measure the voltage on the harness side of the sensor connector between pin 1 and engine ground for the suspect sensor(s). Expected Result:The signal voltage is less than Battery voltage.Results:
OK - The signal voltage is less than Battery voltage. Proceed to Test Step 3.
Not OK - The signal voltage is equal to Battery voltage.Repair: There is a short in the harness to the Battery. Repair the wiring.STOPTest Step 3. Create a Short at the Sensor Connector
Disconnect the suspect sensor.
Use a wire jumper in order to create a short between terminal 1 (signal) and terminal 2 (sensor return) at the sensor connector.
Restore power to the ECM.
Access the "Active Diagnostic Code" screen on Cat ET. Check for an active 4 diagnostic code for the suspect sensor. Note: Wait at least 30 seconds in order for the diagnostic codes to
Caterpillar SIS machinery equipment:
Caterpillar SIS
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3406B (PEEC) TRUCK ENGINE 8TC00001-01412 »
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3406B Truck Engine 4MG03600-UP »
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3406B Truck (PEEC) Engine 8TC01413-UP »
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3406B Generator Set 4RG00001-01501 »
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3306C Truck Engine 7RJ00001-UP »
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3406B Truck Engine (PEEC III) 4CK00001-00845 »
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3406B Generator Set Engine 4JK00001-00098 »
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3306 Generator Set 85Z03764-UP »
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3406C Truck Engine (Electronic) 4CK00846-UP »
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3406C Truck Engine 3ZJ16182-60112 »
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3406C Truck Engine 5KJ07800-UP »
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3304B Generator Set 83Z03096-UP »
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375 & 375 L Excavators 1JM00001-UP (MACHINE) POWERED BY 3406 Engine »
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375 and 375 L Excavators 6NK00001-UP (MACHINE) POWERED BY 3406 Engine »
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5080 Excavator 6XK00001-UP (MACHINE) POWERED BY 3406B Engine »
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3406C Industrial Engine 3ER00001-UP »
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3304B Marine Auxiliary & Generator Set Engine 1NS00001-UP POWERED BY 3304B Engine »
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3306B Marine Auxiliary & Generator Set Engine 1RS00001-UP »
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3406C Marine Auxiliary and Generator Set 1SS00001-UP »
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Cat SIS web machinery list:
Parts shutoff Caterpillar catalog:
1117760
SHUTOFF GP-ELECTRICAL
3208, 3304, 3304B, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3516, 3516B, C15, C18, C9, G3304, G3306, G3306B, G3406, G3408, G3408B, G3412, G3508, G3512, G351...
3208, 3304, 3304B, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3456, 3508, 3508B, 3512, 3512B, 3516, 3516B, C15, C18, C9, G3304, G3306, G3306B, G3406, G3408, G3408B, G3412, G3508, G3512, G351...
4W1979
SHUTOFF GP-MECHANICAL
3406, 3406B, 3406C
3406, 3406B, 3406C
2592471
SHUTOFF GP-AIR
3406B, 3406E, C-15, C15, C18, CX31-C15I, CX35-P800, TH35-C15I
3406B, 3406E, C-15, C15, C18, CX31-C15I, CX35-P800, TH35-C15I
3869325
SHUTOFF GP-AIR
3406C
3406C
3717137
SHUTOFF GP-ELECTRICAL
3406B, 3406C
3406B, 3406C
2145543
SHUTOFF GP-AIR
3508, 3508B, 3508C, 3512B, 3512C, 3516B
3508, 3508B, 3508C, 3512B, 3512C, 3516B
3524957
SHUTOFF GP-AIR
C13, C15, C18, CX31-C13I, CX31-C18I, CX35-C18I
C13, C15, C18, CX31-C13I, CX31-C18I, CX35-C18I
2145544
SHUTOFF GP-AIR
3512B, 3516B
3512B, 3516B
3594912
SHUTOFF GP-AIR
3512B, 3512C, 3516, 3516B, TH55-E70
3512B, 3512C, 3516, 3516B, TH55-E70
5N8564
SHUTOFF AR-ELECTRICAL
3508, 3516
3508, 3516
1080231
SHUTOFF GP-RACK
3606, 3608
3606, 3608
5N9557
SHUTOFF GP-ELECTRICAL
G3408, G3412
G3408, G3412
7C5274
SHUTOFF GP-ELECTRICAL
3508, 3512, 3516
3508, 3512, 3516
1117761
SHUTOFF GP-ELECTRICAL
3208, 3304, 3304B, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3508, 3512, 3516, C15, C18, G3304, G3306, G3306B, G3406, G3408, G3408B, G3412, G3508, G3512, G3516, PM3412, SR4
3208, 3304, 3304B, 3306, 3306B, 3406B, 3406C, 3408, 3408C, 3412, 3412C, 3508, 3512, 3516, C15, C18, G3304, G3306, G3306B, G3406, G3408, G3408B, G3412, G3508, G3512, G3516, PM3412, SR4
5N6050
SHUTOFF GP-CONTROL
3508, 3512, 3516
3508, 3512, 3516
7C5238
SHUTOFF GP-ELECTRICAL
3508, 3512, 3516
3508, 3512, 3516
7E7395
SHUTOFF GP-AIR
3508, 3512
3508, 3512