SLEEVE-LOCK 4625899 - Caterpillar

Position bars (1). Refer to Illustration 11 and Table 7 for the dimensions and the proper orientation of the bars. The bars may need to be ground at location (16) in order to fit properly. Only grind the bars on the end that faces the outside of the machine. Remove an equal amount from each bar.
Table 7
Dimensions for Bar (1)    
Item    Dimension    
F    
19 mm (0.75 inch)    
G    
1123 2 mm (44.20 0.08 inch)    
Tack weld bars (1) into position.
Weld the bars (1) into position. Use a fillet weld that has a width of 6 mm (0.25 inch). The weld must span the perimeter of the bars. Refer to Table 6 for the suitable welding processes.
Illustration 12 g01121383
Rear view of the radiator guard
Position plate (2) and plate (3). The beveled edge of the plates faces the front of the radiator guard. Refer to Illustration 12 and Table 8 for the dimensions and proper orientation of plate (2) and plate (3).
Table 8
Dimensions for Plate (2) and Plate (3)    
Item    Dimension    
H    
12.5 2 mm (0.50 0.08 inch)    
J    
144 2 mm (5.70 0.08 inch)    
Tack weld plate (2) and plate (3) into position at locations (13) .
Illustration 13 g01121392
Rear view of the radiator guard
Position backer plates (4). Refer to Illustration 13 and Table 9 for the dimensions and proper orientation of plates (4).
Table 9
Dimensions for Plates (4)    
Item    Dimension    
K    
10 mm (0.40 inch)    
L    
1 mm (0.04 inch)    
Tack weld plates (4) into position.
Weld plates (4) at locations (14). Use fillet welds that are 25 mm (1.0 inch) long and have a width of 6 mm (0.25 inch). Refer to Table 6 for the suitable welding processes.
Illustration 14 g01121475
Rear view of the radiator guard
Weld plate (2) and plate (3) at locations (15). Use fillet welds that have a width of 6 mm (0.25 inch). Refer to Table 6 for the suitable welding processes.
Weld plate (2) and plate (3) from point (AA) to point (BB). Use fillet welds that have a width of 6 mm (0.25 inch). Refer to Table 6 for the suitable welding processes.
Illustration 15 g01121508
Rear view of the radiator guard
Position horn bracket (9). Refer to Illustration 15 and Table 10 for the dimensions and the proper orientation of the horn bracket.
Table 10
Dimensions for Horn Bracket (9)    
Item    Dimension    
M    
52 3 mm (2.0 0.10 inch)    
N    
24 2 mm (0.95 0.08 inch)    
P    
1128 3 mm (44.5 0.10 inch)    
Weld the horn bracket (9) to the radiator guard. Use two fillet welds with a width of 6 mm (0.25 inch). Refer to Table 6 for the suitable welding processes.
Turn over the radiator guard in order to weld the front side of the plates.
Illustration 16 g01121584
Front view of the radiator guard
Weld from point (CC) to point (DD). Use a