SLEEVE WEAR 5P6184 - Caterpillar

start by: a) remove pistons1. Remove the coolant from the cylinder block.2. Put covers on journals of crankshaft for protection from dirt or water. 3. Remove cylinder liners (1) with tooling (A).Install Cylinder Liners
1. Clean the cylinder liners (3) and the liner bores in the cylinder block.2. Install the cylinder liners in the block without the O-ring seals or filler bands.3. Check the cylinder liner projection as follows: a) Install the S1589 Bolts (2) and 1S379 Washers of tooling (B) on the cylinder block next to each liner. Tighten the bolts evenly, in four steps: 10 lb. ft. (14 N m), 25 lb. ft. (35 N m), 50 lb. ft. (70 N m) and 70 lb. ft. (95 N m).b) Put adapter plate on top of the liner and install the remainder of tooling (B). Tighten the 1D4595 Bolts (1) evenly in four steps: 5 lb. ft. (7 N m), 15 lb. ft. (20 N m), 25 lb. ft. (35 N m) and 50 lb. ft. (70 N m).c) Check to be sure the distance from the bottom edge of the crossbar to the top of the cylinder block is the same on both sides of the liner.d) Check the cylinder liner projection with tool group (C) at four locations around the liner.e) Liner projection must be .0013 to .0069 in. (0.033 to 0.175 mm). Measurements on the same liner must not be different by more than .002 in. (0.05 mm). Average measurements between liners next to each other must not be different by more than .002 in. (0.05 mm). If the liner is turned in the bore, it can make a difference in