SOFTWARE GP- 4397192 - Caterpillar

Removal Procedure
Start By:
Remove the alternator. Refer to Disassembly and Assembly, "Alternator - Remove and Install".
Remove the belt tensioner. Refer to Disassembly and Assembly, " Belt Tensioner - Remove and Install".
Remove the engine oil cooler. Refer to Disassembly and Assembly, " Engine Oil Cooler - Remove".
Personal injury can result from hot coolant, steam and alkali.At operating temperature, engine coolant is hot and under pressure. The radiator and all lines to heaters or the engine contain hot coolant or steam. Any contact can cause severe burns.Remove cooling system pressure cap slowly to relieve pressure only when engine is stopped and cooling system pressure cap is cool enough to touch with your bare hand.Do not attempt to tighten hose connections when the coolant is hot, the hose can come off causing burns.Cooling System Coolant Additive contains alkali. Avoid contact with skin and eyes.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Caterpillar Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Caterpillar products.Dispose of all fluids according to local regulations and mandates.
Drain the coolant from the system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant (ELC) - Change".
Illustration 1 g01061741
Illustration 2 g00513753
Remove bolts (1) and the washers from tube assembly (2) .
Cut cable strap (3) from tube assembly (2) .
Loosen hose clamps (4) and remove hose (5) .
Remove bolt (8) and the washer.
Remove oil level gauge (7) with the O-ring seal.
Remove bolts (9) and the washers from the alternator bracket.
Remove bolts (10) and the washers.
Remove water pump (6) and the tube assembly. Remove the flange gasket and the O-ring seal.
Remove the tube assembly and O-ring seals from the water pump, if necessary.