SOFTWARE GP-MONITOR 5573629 - Caterpillar

Removal Procedure
Illustration 1 g01242428
Remove bolts (2) from cover (1) for the harness assembly. Position cover (1) for the harness assembly out of the way.
Illustration 2 g01242582
Attach a suitable lifting device onto air inlet manifold (6). The weight of air inlet manifold (6) is approximately 91 kg (200 lb). Remove bolt (3). Remove bolts (4) and bolts (5).
Illustration 3 g02250954
Remove bracket (10). Remove bolts (7). Remove elbows (8), (11), the gaskets, and connector (9) with the air inlet manifold.
Illustration 4 g01242585
Remove air inlet manifold (6).
Repeat the procedure on the opposite side. Installation Procedure
Illustration 5 g01242585
Illustration 6 g02250954
Attach a suitable lifting device onto air inlet manifold (6). The weight of air inlet manifold (6) is approximately 91 kg (200 lb). Position air inlet manifold (6).
Position the gaskets, elbows (8), (11), and connector (9). Install bolts (7). Note: Ensure that there is 3mm clearance between the air inlet manifolds, elbow (9), and the tubes coming out ot the aftercooler. The clearance between the air inlet manifolds and the tubes coming out ot the aftercooler are in order to prevent rubbing.Note: When elbows (8) and (11) are connected. Ensure that there is 1mm spacing between elbow (8) and connector (9). Ensure that there is 1mm spacing between elbow (11) and connector (9).
Illustration 7 g01242582
Install bolts (4) into air inlet manifold (6). Install bolt (3). Install bolts (5). Remove the suitable lifting device.
Illustration 8 g01242578
Position cover (1) for the harness assembly on the air inlet manifold. Install bolts (2).
Repeat the procedure on the opposite side.