SPACER 1408964 - Caterpillar

Removal Procedure
Note: Put identification marks on all lines, on all hoses, on all wires, and on all tubes for installation purposes. Plug all lines, hoses, and tubes. This helps to prevent fluid loss and this helps to keep contaminants from entering the system.
Personal injury can result from contact with refrigerant.Contact with refrigerant can cause frost bite. Keep face and hands away to help prevent injury.Protective goggles must always be worn when refrigerant lines are opened, even if the gauges indicate the system is empty of refrigerant.Always use precaution when a fitting is removed. Slowly loosen the fitting. If the system is still under pressure, release it slowly in a well ventilated area.Personal injury or death can result from inhaling refrigerant through a lit cigarette.Inhaling air conditioner refrigerant gas through a lit cigarette or other smoking method or inhaling fumes released from a flame contacting air conditioner refrigerant gas, can cause bodily harm or death.Do not smoke when servicing air conditioners or wherever refrigerant gas may be present.Use a certified recovery and recycling cart to properly remove the refrigerant from the air conditioning system.
Recover the air conditioner refrigerant from the air conditioner system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.
Remove the belt from the Refrigerant Compressor. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".
Illustration 1 g01218864
Disconnect harness assembly (2). Remove bolts (1). Disconnect hose assemblies (3). Remove bolts (4) and remove refrigerant compressor (5) .Installation Procedure
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Position refrigerant compressor (5) and install bolts (4). Install hose assemblies (3). Install bolts (1). Tighten bolts (1) to a torque of 10 2 N m (88 18 lb in). Connect harness assembly (2) .
Install the belt. Refer to Operation and Maintenance Manual, "Belt - Inspect/Adjust/Replace".
Charge the air conditioning system. Refer to Service Manual, SENR5664, "Air Conditioning and Heating Systems with R-134a Refrigerant" for the correct procedure. Refer to Special Publication, NEDG5065, "Air Conditioning Tools" for the correct tools.