SPACER 2036744 - Caterpillar

Start By:a. remove air cleanerb. remove exhaust exhaust pipec. remove hoodd. remove precleanere. remove radiator guard groupf. remove air conditioning condenserg. remove engine side panels This story will display the removal of the engine alone while leaving the torque converter, transmission and output gears in chassis. Even though the engine can be removed in this manner, safety must be emphasized. Stability and alignment are critical. Do not attempt to remove or install the engine alone until the proper jacks and cribbing have been installed to completely stabilize the torque converter, transmission and output gears. FLUID SPILLAGE CONTAINMENT Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the machine. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids. Refer to "TOOLS AND SHOP PRODUCT GUIDE, NENG2500", for tools and supplies suitable to collect and contain fluids in Caterpillar machines. Dispose fluids according to local regulations and mandates. 1. Remove eight bolts (2) that hold the two tube assemblies to the bottom of the transmission oil cooler.2. Disconnect wire harness (3).3. Remove bracket (1) from the transmission oil cooler. 4. Close the two valves for the cab heater hoses. Disconnect two hoses (5). Remove all clips that hold the heater hoses to the side of the engine.5. Disconnect wiring harness (4). 6. Disconnect wiring harness (6) at the rear of the engine. 7. Disconnect tube assemblies (9) and (10).8. Remove two bolts (8) and the retainers. Loosen clamp (7). Remove four bolts (11) and two bolts (12) and the washers. 9. Fasten a lifting strap and a hoist to elbow (13). Remove the elbow from the rear of the engine. The weight of the elbow is 36 kg (80 lb). 10. Put identification marks on two wiring harnesses (14). Disconnect the wiring harnesses. 11. Remove cover (15) from the fuel system. 12. Remove bolts (16) and the washers that hold the control cable housing to the side of the governor. Remove the housing from the governor. 13. Disconnect tube assembly (20) from the fuel filter housing.14. Disconnect tube assembly (21) from the fuel system.15. Put identification marks on all wires that are connected to electric starting motor (18). Disconnect three wires (17) from the solenoid. Disconnect wire (19) from the electric starting motor. 16. Disconnect four grease tubes (25). Disconnect wire cable (23).17. Put identification marks on the wires that are connect to the disconnect switch. Remove wires (26) from the disconnect switch.18. Remove the bolts, washers and spacers that hold disconnect switch (24) to the frame of the machine. Remove the disconnect switch.19. Remove front engine mounting bolts (22). 20. Put a suitable floor jack (28) in position under the transmission so it will not fall when the engine is removed. Put slight lifting tension on the transmission. 21. Fasten tool (A) and a hoist to the engine lifting brackets. Put slight lifting tension on the engine. 22.