SPACER 2P2243 - Caterpillar

REBE4614-00
04Dec2008
U-622
A-515
D-529
O-567
After Failure Only
PRODUCT SUPPORT PROGRAM FOR REPAIRING AN OUTER VALVE SPRING FAILURE ON VARIOUS 3508, 3512, AND 3516 PETROLEUM ENGINES
1100 1108 PS51601
This Program can only be administered after a failure occurs.The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS51601" as the Part Numberand "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use "Z" as the SIMS Description Code.
The information supplied in this service letter may not be valid after the termination date of this program.Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
TERMINATION DATE
31Dec2010
PROBLEM
The existing outer valve spring can fail on various 3508, 3512, and 3516 Petroleum engines.
AFFECTED PRODUCT
Model Identification Number
*******Group 1*******
3508 68Z01256-01261, 1266-1270, 1275-1278, 1286, 1288-1290, 1299-1311, 1322-1324, 1326-1339, 1341-1351, 1353-1356
70Z01079-01081
3508B 2HW00248-00378, 382-383
3DW00175-00179, 186-190
BGX00147-00150
CBB00190-00575
S2A00127
S2D00139, 158, 213-215, 217-219
3508C LLC00100-00176, 181-185, 188
LLE00101-00195, 197-257, 259-289, 295-330, 332, 334-335, 338-352, 356-359, 361-370, 372, 374, 376, 378, 380-393, 395-401, 403-404, 406, 408, 410, 412-413, 418, 421-423, 429, 431, 436, 442-443, 445-447, 452-453, 457-458, 461-463, 465-468, 470, 472-473, 479
*******Group 2*******
3508 23Z07947, 7961, 7972, 7978, 7986, 7993, 8005-8007, 8009-8011, 8024-8025
5PW00862-00866
95Y01216, 1220-1230, 1232, 1236-1237, 1239-1240, 1243-1244, 1254-1255, 1259-1264, 1266-1267, 1273-1277, 1281-1283, 1291-1292, 1299-1302, 1304-1315, 1326, 1331-1333, 1338, 1340-1343, 1348
96Y02155
97Y00754, 757
CNF00465-00468, 470-477, 541, 736, 738
*******Group 3*******
3508B 3DM00465, 478, 486-487, 491, 493-494, 497-500, 506-507, 510-523, 527-529, 532-535, 538-540, 543
5KW01448, 1452-1453, 1617, 1629, 1636, 1704, 1793, 1811, 1923, 1962
6PN00970-00972
BPX00114
CNB00892, 977, 1436, 1517, 1533, 1580, 1704-1705
S2B00134, 144, 151, 172-173, 177, 238, 254, 290-292, 305, 320-321, 324, 363, 365, 369, 383, 394, 414, 427, 431-432, 442, 447, 452, 462-464, 468-469, 473, 479, 483, 485, 545-546, 548, 550-551, 562-563
ZAD00199-00200, 245, 250, 277-278, 305, 320-322, 333-335
*******Group 4*******
3512 65Z01130, 1132-1147, 1153-1176, 1178-1216, 1221, 1224-1225, 1231-1279, 1281-1282, 1287-1303, 1306-1320, 1323-1329, 1332-1333, 1336-1338, 1340-1348, 1354-1355, 1357-1359, 1364-1366, 1369-1371, 1375-1376, 1384-1385, 1405-1407
67Z02050-02058, 2060-2067, 2069-2096, 2101-2102, 2104-2108, 2110-2116, 2118-2119, 2125-2160, 2163-2168, 2173-2189, 2191, 2196-2199, 2204-2206, 2210, 2212-2217, 2219, 2225-2226, 2229-2232, 2241, 2243-2246
PTG00177-00196, 201-269, 274-288, 291-296, 298, 307-314, 319-330, 332-333
3512B 1PW00428, 431-448, 450-455
2GW00429-00430
4AW00816-01638, 1642-1709, 1719, 1722-1727, 1731-1732, 1742-1745
BLF00162, 165, 169, 171, 176-178, 185, 188, 190
PTF00131-00175, 181-184, 196-272, 274-287, 291-310, 315-324, 326-327, 329-332, 334, 340-358, 360-366, 369-382, 391-402, 404-406, 411, 413-415, 417-418, 420, 431-434, 439-440, 443-444, 447-448, 450-459, 461-463, 481-491, 498-499, 502, 504
S2G00100, 103-107, 111, 116, 121-122, 124-134, 137, 140-143, 149-151, 154-156, 162-165, 167-169
S2K00180-00182
S2N00116
3512C LLA00100-00484, 487-545, 547-739, 742-786, 788, 790-792, 794-854, 856-920, 922-972, 974-1004, 1007-1024, 1028-1039, 1041, 1043-1044, 1047-1070, 1072-1075, 1077-1081, 1083-1086, 1088-1127, 1129-1136, 1138-1141, 1143-1150, 1152-1155, 1158, 1162, 1166-1167, 1172, 1175-1176, 1179-1182, 1190-1194, 1207-1212, 1216-1217, 1223, 1227, 1230, 1234-1236, 1241-1242, 1244-1245, 1251, 1253, 1258-1259, 1261-1262
LLF00100-00182, 189-190, 204-206, 208-209, 212-244, 247, 252-265, 268-270
RMS00150-00179, 181-193, 195-214, 216-219, 221-226
*******Group 5*******
3512 24Z10153-10154, 10158, 10164, 10172, 10176, 10195, 10197, 10213-10215, 10242, 10247-10249
49Y01033-01034, 1037-1046, 1048, 1050-1052, 1063-1069, 1076-1080, 1082-1087, 1094-1095, 1099-1110, 1114, 1116-1122, 1125, 1127, 1132, 1134-1135
50Y01849-01850
51Y00862
6WW00667, 713, 717, 728, 1098, 1307
CMJ00716-00720, 798, 806-808, 812-813, 949-950, 1032, 1076, 1078-1080, 1088, 1278, 1301, 1335, 1506, 1557, 1585, 1687, 1695, 1707, 1747, 1753
PTH00249-00285, 290-431, 434-488, 493-503, 506-509, 511-543, 546-548, 550-552, 554-571, 575-589, 591, 593-608, 614-632, 634-649, 656-659, 664-671, 683
SBG00338
ZAF00215, 225, 239-240, 243, 248-252, 254-255, 257-258,