SPACER-SPECIAL 5001301 - Caterpillar

Illustration 8 g01442294
Install O-ring seal (14) onto manifold assembly (13).
Illustration 9 g01442255
Rotate the input transfer gear housing to the opposite side, as shown. Install manifold assembly (13) and bolts (12) on the input transfer gear housing.
Illustration 10 g01442234
Install tube assemblies (10) and (11).
Illustration 11 g01442231
Lower the temperature of bearing cup (9). Install bearing cup (9) in the input transfer gear housing. Note: Allow all components to reach a uniform temperature. Use a 0.038 mm (0.0015 inch) feeler gauge to ensure that bearing cup (9) is fully seated.
Illustration 12 g01442224
Raise the temperature of both bearing cones (8). Install bearing cones (8) onto the gear assembly (7). Note: Allow all components to reach a uniform temperature. Use a 0.038 mm (0.0015 inch) feeler gauge to ensure that bearing cones (8) are fully seated.
Illustration 13 g01442360
Attach Tooling (B) and a suitable lifting device to gear assembly (7). Use Tooling (B) and the suitable lifting device in order to install gear assembly (7) into the input transfer gear housing. The weight of gear assembly (7) is approximately 27 kg (60 lb).
Illustration 14 g01442400
Lower the temperature of bearing cup (5). Install bearing cup (5) into cage assembly (2). Note: Allow all components to reach a uniform temperature. Use a 0.038 mm (0.0015 inch) feeler gauge to ensure that bearing cup (5) is fully seated.
Illustration 15 g01442364
Use Tooling (D) in order to install lip seal (4) (not shown) into cage assembly (2).
Illustration 16 g01442372
Install the correct shims (3) onto cage assembly (2).
Illustration 17 g01442376
Install O-ring seal (6) onto cage assembly (2).
Illustration 18 g01442379
Install cage assembly (2) onto the input transfer gear housing. Make sure that cage assembly (2) does not bind in the transfer case.
Install bolts (1). Tighten bolts (1) evenly.
Rotate gear assembly (7) for a minimum of three revolutions or rotate gear assembly (7) until the rolling resistance of the gear assembly diminishes to a steady level. Use a mallet to tap the shaft lightly while you rotate the gear.
Illustration 19 g01442383
Install Tooling (C) on the input transfer gear housing, as shown. Measure the end play of the gear assembly by lifting on the gear assembly. Note: The desired end play for the gear is 0.152 mm (0.006 inch). The maximum end play for the gear is 0.203 mm (0.008 inch). The end play of the gear must be measured with a dial indicator in order to determine the correct gear end play.
If the end play is not within the correct range, perform Steps 20 through 25 again. Add shims or remove shims in order to achieve the correct end play, if necessary.
Rotate the shaft after the correct end play is achieved. Make sure that the shaft turns freely in order to verify that the bearings are not binding. End By:
Connect the transmission to the input transfer gears. Refer to Disassembly and Assembly, "Transmission to Input Transfer Gears and Output Transfer Gears - Connect".