SPIDER-DRIVE 1T1003 - Caterpillar

Off-Highway Truck/Tractor AllIntroduction
This Special Instruction provides information about how to install 5P-6025 Lockwire. The use of lock wire is an effective means to ensure that certain interface and high-voltage accessory cables do not come loose during machine operation .Do not perform any procedure in this Special Instruction until you have read the information and you understand the information.Safety Section
Work safely. Most accidents that involve product operation, maintenance, and repair are caused by failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing potentially hazardous situations before an accident occurs. A person must be alert to potential hazards. This person should also have the necessary training, skills, and tools to perform these functions properly.Safety precautions and warnings are provided in this instruction and on the product. If these hazard warnings are not heeded, bodily injury or death could occur to you or to other persons. Caterpillar cannot anticipate every possible circumstance that might involve a potential hazard. Therefore, the warnings in this publication and the warnings that are on the product are not all inclusive.Ensure that all personnel are safe when using a tool, procedure, work method, or operating technique not recommended by Caterpillar. Ensure that the product will not be damaged or the product made unsafe by the operation, lubrication, maintenance, or the repair procedures that are used.
Personal injury or death can result from machine articulation or movement.Machine frames can move and a person can be crushed.Connect the steering frame lock link between the front and rear frames before working on machine. Secure clevis pin with locking pin.Before operating the machine, fasten the steering frame lock link into the stored position and secure the clevis pin with locking pin.Failure to lock into the stored position before operating can result in loss of steering.
Machine Preparation
Drive the machine onto a smooth level surface that can support the weight of the machine.
Turn off the engine and remove the key from the starting switch.
Illustration 1 g00104545
Perform Lockout Tag Out procedure by attaching a warning tag to the machine controls.Required Tools
Table 1
Item Part Number Description
A 314-8478 Pliers (LOCK WIRE)
B 459-0233 Wrench Required Part
Table 2
Item Part Number Description
1 5P-6025 Lockwire Military Spec (MS) Connectors
Illustration 2 g06136402
(A) 314-8478 Pliers (LOCK WIRE)
Coupling nuts on MS connectors (designed for lock wire) shall be locked with lock wire (1). Lock wire shall be attached using tooling (A).
Illustration 3 g06136403
(1) 5P-0562 Lockwire
Coupling nuts shall be lock wired and assembled to prevent loosening. Coupling nuts and backshell nuts (if used) may be connected together (in tension) and wired to a stationary attachment point.
Illustration 4 g06136758
Damage Caused By the Wrong Connector
Inspect connector and terminals for any damage or misalignment prior to assembly. If connector or terminal is damaged or misaligned, the component shall be rejected. If a connector is dirty or contaminated, clean with non-residue cleaner, only use isopropyl alcohol.
Do not use any lubricants on connector terminals. Lubricants can break down (electrically) and cause arcing or shorts. Lubricants can also collect and trap