2P4538 SPOOL AS-RELIEF Caterpillar parts
24H, 24M, 589, 69D, 769C, 769D, 771C, 771D, 772B, 773B, 773D, 773E, 773F, 773G, 773G LRC, 773G OEM, 775B, 775D, 775E, 775F, 775G, 775G LRC, 775G OEM, 776, 776C, 776D, 777, 777D, 777F, 777G, 784B, 784C...
Rating:
Alternative (cross code) number:
CA2P4538
2P-4538
2P4538
CA2P4538
2P-4538
2P4538
Weight: 1 pounds 0 kg.
ARTICULATED TRUCK, WHEEL LOADER,
Compatible equipment models: 2P4538:
Information:
Probable Causes
Vibration damper for the C6.6 engine only
Engine supports
Low compression (cylinder pressure)
Individual malfunctioning cylinder
Electronic unit injectorsRecommended Actions
Vibration Damper for the C6.6 Engine Only
Check the vibration damper for damage. If necessary, install a new vibration damper. Inspect the mounting bolts for damage and/or for wear. Replace any damaged bolts. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" and Disassembly and Assembly, "Vibration Damper and Pulley - Install".Ensure that the repairs have eliminated the fault. If the vibration is still present proceed to "Engine Supports".Engine Supports
Check for any of the following conditions:
Loose engine supports
Loose mounting brackets or broken mounting brackets
Loose bolts
Omitted bolts
Make all necessary repairs. Ensure that the repairs have eliminated the fault. If the vibration is still present proceed to "Low Compression (Cylinder Pressure)".Low Compression (Cylinder Pressure)
Perform a compression test. Refer to Systems Operation, Testing and Adjusting, "Compression - Test ".
If low compression is noted on any cylinders, investigate the cause and rectify the cause.Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Perform all necessary repairs.
Ensure that the repairs have eliminated the fault.
If the repair does not eliminate the fault refer to "Malfunctioning Individual Cylinder".Malfunctioning Individual Cylinder
With the engine speed at a fast idle, use the electronic service tool to isolate one cylinder at a time. Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated cylinder is not operating under normal conditions. If the isolation of a particular cylinder results in a reduction of engine speed that is less than normal, this may indicate that the cylinder is operating below normal performance. Investigate the cause of the fault on any cylinder that is not operating. Investigate the cause of the fault on any cylinder that is operating below normal performance.
If all cylinders have been checked and no faults were detected proceed to "Electronic Unit Injectors".Electronic Unit Injectors
With the engine speed at a fast idle, use the electronic service tool to isolate one cylinder at a time. Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated electronic unit injector is not operating under normal conditions. If the isolation of a particular cylinder results in a reduction of engine speed that is less than normal, this may indicate that the electronic unit injector is operating below normal performance.
Remove the electronic unit injector from the suspect cylinder. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install a new electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the test in 1. If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic Unit Injector - Install".
If the fault is still apparent, repeat this test procedure from Test Step 1.
Vibration damper for the C6.6 engine only
Engine supports
Low compression (cylinder pressure)
Individual malfunctioning cylinder
Electronic unit injectorsRecommended Actions
Vibration Damper for the C6.6 Engine Only
Check the vibration damper for damage. If necessary, install a new vibration damper. Inspect the mounting bolts for damage and/or for wear. Replace any damaged bolts. Refer to Disassembly and Assembly, "Vibration Damper and Pulley - Remove" and Disassembly and Assembly, "Vibration Damper and Pulley - Install".Ensure that the repairs have eliminated the fault. If the vibration is still present proceed to "Engine Supports".Engine Supports
Check for any of the following conditions:
Loose engine supports
Loose mounting brackets or broken mounting brackets
Loose bolts
Omitted bolts
Make all necessary repairs. Ensure that the repairs have eliminated the fault. If the vibration is still present proceed to "Low Compression (Cylinder Pressure)".Low Compression (Cylinder Pressure)
Perform a compression test. Refer to Systems Operation, Testing and Adjusting, "Compression - Test ".
If low compression is noted on any cylinders, investigate the cause and rectify the cause.Possible causes of low compression are shown in the following list:
Loose glow plugs
Faulty piston
Faulty piston rings
Worn cylinder bores
Worn valves
Faulty cylinder head gasket
Damaged cylinder head
Perform all necessary repairs.
Ensure that the repairs have eliminated the fault.
If the repair does not eliminate the fault refer to "Malfunctioning Individual Cylinder".Malfunctioning Individual Cylinder
With the engine speed at a fast idle, use the electronic service tool to isolate one cylinder at a time. Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated cylinder is not operating under normal conditions. If the isolation of a particular cylinder results in a reduction of engine speed that is less than normal, this may indicate that the cylinder is operating below normal performance. Investigate the cause of the fault on any cylinder that is not operating. Investigate the cause of the fault on any cylinder that is operating below normal performance.
If all cylinders have been checked and no faults were detected proceed to "Electronic Unit Injectors".Electronic Unit Injectors
With the engine speed at a fast idle, use the electronic service tool to isolate one cylinder at a time. Note if there is any reduction in engine speed. If a reduction in engine speed is not noted, the isolated electronic unit injector is not operating under normal conditions. If the isolation of a particular cylinder results in a reduction of engine speed that is less than normal, this may indicate that the electronic unit injector is operating below normal performance.
Remove the electronic unit injector from the suspect cylinder. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove".
Install a new electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Install".
Repeat the test in 1. If the fault is still apparent, remove the replacement electronic unit injector and install the original electronic unit injector. Refer to Disassembly and Assembly, "Electronic Unit Injector - Remove" and Disassembly and Assembly, "Electronic Unit Injector - Install".
If the fault is still apparent, repeat this test procedure from Test Step 1.
Cat SIS web machinery list:
Parts spool Caterpillar catalog:
7N5449
SPOOL-PRESSURE RELIEF
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793B, 793C, 793D, 797...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793B, 793C, 793D, 797...
1378794
SPOOL AS
561N, 572R, 572R II, 583T, 587T, D10R, D10T, D11R, D11T, D5M, D5N, D5R LGP, D6M, D6N, D6N LGP, D6N OEM, D6R, D6R II, D6R III, D6T, D6T LGP, D6T XL, D7E, D7E LGP, D7R, D7R II, D8R II, D8T, D9T, PL83, P...
561N, 572R, 572R II, 583T, 587T, D10R, D10T, D11R, D11T, D5M, D5N, D5R LGP, D6M, D6N, D6N LGP, D6N OEM, D6R, D6R II, D6R III, D6T, D6T LGP, D6T XL, D7E, D7E LGP, D7R, D7R II, D8R II, D8T, D9T, PL83, P...
1935463
SPOOL
D10N, D10R, D10T, D10T2, D9T
D10N, D10R, D10T, D10T2, D9T
2414661
SPOOL AS
D9T
D9T
3G0306
SPOOL
D10, D8L, D9L
D10, D8L, D9L
8P9128
SPOOL ASSEM.
D10, D8L, D9L
D10, D8L, D9L
8P9490
SPOOL
D10, D8L, D9L
D10, D8L, D9L
8P9717
SPOOL ASSEM.
D10, D8L
D10, D8L
8P9716
SPOOL
D10, D8L
D10, D8L
4T2572
SPOOL
D10, D8L
D10, D8L
1965863
SPOOL
CX35
CX35
3491171
SPOOL
CX31, CX31-C13I, CX31-C15I, CX31-C18I, CX31-C9I, CX31-P600
CX31, CX31-C13I, CX31-C15I, CX31-C18I, CX31-C9I, CX31-P600
1831133
SPOOL
725, 725C, 730, CX31, CX35
725, 725C, 730, CX31, CX35
6T9222
SPOOL
120G, 120H, 12G, 12H, 130G, 135H, 140G, 140H, 143H, 14G, 160G, 160H, 163H, 16G, 517, 518C, 527, 528B, 530B, 561M, 572R, 572R II, 583T, 587R, 587T, 589, 621G, 623G, 627E, 627F, 627G, 627H, 627K, 627K L...
120G, 120H, 12G, 12H, 130G, 135H, 140G, 140H, 143H, 14G, 160G, 160H, 163H, 16G, 517, 518C, 527, 528B, 530B, 561M, 572R, 572R II, 583T, 587R, 587T, 589, 621G, 623G, 627E, 627F, 627G, 627H, 627K, 627K L...
2603498
SPOOL
CX28
CX28
2603496
SPOOL
CX28
CX28
9L5188
SPOOL
1693
1693
9L5641
SPOOL
1693
1693
9L5644
SPOOL
1693
1693
2845304
SPOOL AS-RELIEF
TH48-E70, TH55-E70
TH48-E70, TH55-E70
8E9893
SPOOL-RELIEF
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 770G, 770G OEM, 772G, 772G OEM, ...
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 770G, 770G OEM, 772G, 772G OEM, ...
9U8668
SPOOL AS
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 621H, 621K, 623H, 623K, 623K LRC...
120H, 120H ES, 120H NA, 120K, 120K 2, 12H, 12H ES, 12H NA, 12K, 135H, 135H NA, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 621H, 621K, 623H, 623K, 623K LRC...