6P5646 SPOOL Caterpillar parts
631C, 633C, 777
Rating:
Alternative (cross code) number:
CA6P5646
6P-5646
6P5646
CA6P5646
6P-5646
6P5646
Weight: 0.40 pounds 0 kg.
TRUCK, WHEEL TRACTOR,
Information:
(Transmission top plate)
2) Completely loosen 10 bolts that attach thepressure control group to the transmission. Remove the pressure controlgroup, with bolts still protruding through the valve body (if possible),from the machine.
Note: The 10 bolts are of varying lengths.If the bolts have to be removed from the body to accommodate removal fromthe vehicle, make a note of the location of each bolt for installationpurposes.
(Pressure control group)
(Control valve after removal of pressure controlgroup)
3) With the pressure control group out of thevehicle and on a bench, remove the cast iron station housing marked "D"by removing two 5L-9018 " bolts with 5P-0537 washers.
Note: Carefully remove the station housingand ensure that no components are lost. The following items will be looseupon removal of the housing.1. 9D-7884 spring, 2. 8P-9738 orifice, 3. 8E-4592stop, 4. 6Y-8048 spool as. (should stay inside valve body - do not remove),5. 8E-8908 load piston spring (orange stripe), 6. 6Y-4541 selector piston,7. 6Y-4542 load piston.
(Pressure control group drawing)
4) With the station housing removed from thevalve body and all loose components contained, locate the 8E-4592 loadpiston stop and set it aside.
5) Install the 128-2880 load piston stop withthe protruding edge of the stop facing the load piston (refer to figurebelow).
6) Ensure that the 6Y-8048 spool is in placeinside the pressure control body and that any other loose components areback in the appropriate locations.7) Attach the LUC valve station to the pressurecontrol body by installing two 5L-9018 ¬" bolts with 5P-0537 washers(Torque the fasteners to 12 Nm).8) Install the pressure control group in thetransmission.Note: If the bolts were completely removedfrom the pressure control group, you must ensure that the bolts are installedin the same holes from which they were removed.
9) Torque (4) 9F-2773 3/8 bolts to 48 Nm, (5)4F-3508 5/16 bolts to 30 Nm, and (1) 8F-8544 3/8 bolt to 48 Nm. (Referto schematic for proper bolt torque and location)
(Proper bolt placement and torque)
10) Before reinstalling the top cover of thetransmission, remove the small cover (6T-5132) attached to the large coverby removing 10 nuts. Install the top cover on the transmission, but onlyinstall and tighten (4) of the (24) bolts.
Install the 6V-6064 Transmission Test Cover inthe place of the small cover.
Testing the Top Pressure for the Torque ConverterLockup ClutchThe pressure in the torque converter lockupclutch can be measured at test point (D) on the transmission pressure controlvalve.1. Ensure that the engine is stopped and that
2) Completely loosen 10 bolts that attach thepressure control group to the transmission. Remove the pressure controlgroup, with bolts still protruding through the valve body (if possible),from the machine.
Note: The 10 bolts are of varying lengths.If the bolts have to be removed from the body to accommodate removal fromthe vehicle, make a note of the location of each bolt for installationpurposes.
(Pressure control group)
(Control valve after removal of pressure controlgroup)
3) With the pressure control group out of thevehicle and on a bench, remove the cast iron station housing marked "D"by removing two 5L-9018 " bolts with 5P-0537 washers.
Note: Carefully remove the station housingand ensure that no components are lost. The following items will be looseupon removal of the housing.1. 9D-7884 spring, 2. 8P-9738 orifice, 3. 8E-4592stop, 4. 6Y-8048 spool as. (should stay inside valve body - do not remove),5. 8E-8908 load piston spring (orange stripe), 6. 6Y-4541 selector piston,7. 6Y-4542 load piston.
(Pressure control group drawing)
4) With the station housing removed from thevalve body and all loose components contained, locate the 8E-4592 loadpiston stop and set it aside.
5) Install the 128-2880 load piston stop withthe protruding edge of the stop facing the load piston (refer to figurebelow).
6) Ensure that the 6Y-8048 spool is in placeinside the pressure control body and that any other loose components areback in the appropriate locations.7) Attach the LUC valve station to the pressurecontrol body by installing two 5L-9018 ¬" bolts with 5P-0537 washers(Torque the fasteners to 12 Nm).8) Install the pressure control group in thetransmission.Note: If the bolts were completely removedfrom the pressure control group, you must ensure that the bolts are installedin the same holes from which they were removed.
9) Torque (4) 9F-2773 3/8 bolts to 48 Nm, (5)4F-3508 5/16 bolts to 30 Nm, and (1) 8F-8544 3/8 bolt to 48 Nm. (Referto schematic for proper bolt torque and location)
(Proper bolt placement and torque)
10) Before reinstalling the top cover of thetransmission, remove the small cover (6T-5132) attached to the large coverby removing 10 nuts. Install the top cover on the transmission, but onlyinstall and tighten (4) of the (24) bolts.
Install the 6V-6064 Transmission Test Cover inthe place of the small cover.
Testing the Top Pressure for the Torque ConverterLockup ClutchThe pressure in the torque converter lockupclutch can be measured at test point (D) on the transmission pressure controlvalve.1. Ensure that the engine is stopped and that
Caterpillar parts catalog:
Parts spool Caterpillar catalog:
7N5449
SPOOL-PRESSURE RELIEF
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793B, 793C, 793D, 797...
3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 5130, 5130B, 5230, 5230B, 776C, 776D, 777, 777B, 777C, 777D, 784B, 784C, 785, 785B, 785C, 785D, 789, 789B, 789C, 789D, 793B, 793C, 793D, 797...
1K8362
SPOOL-VALVE
572G, 621, 631C, 650B, 955H, 977K, 977L, 988, D6C, D6D, D6E, D6G, D6G2 LGP, D6G2 XL, D7G, D7G2
572G, 621, 631C, 650B, 955H, 977K, 977L, 988, D6C, D6D, D6E, D6G, D6G2 LGP, D6G2 XL, D7G, D7G2
8P4633
SPOOL
621B, 631C, 769C, 777
621B, 631C, 769C, 777
9P6448
SPOOL
637D, 641B, 777
637D, 641B, 777
3T9578
SPOOL AS
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
3T9560
SPOOL
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
69D, 769C, 769D, 770, 771C, 771D, 772, 773B, 773D, 773E, 773F, 775B, 775D, 775E, 775F, 776C, 776D, 777, 777D, 777F, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 789D, 793B, 793C, 793D, 793F, 793F CMD, 79...
5S6993
SPOOL
776, 777
776, 777
3P5879
SPOOL ASSEM.
769C, 773B, 777
769C, 773B, 777
2P9271
SPOOL
517, 518, 527, 769C, 773B, 777, D4HTSK II, D4HTSK III, D5HTSK II
517, 518, 527, 769C, 773B, 777, D4HTSK II, D4HTSK III, D5HTSK II
3T8482
SPOOL AS
777
777
2W4225
SPOOL
777
777
6P5644
SPOOL
631C, 633C, 777
631C, 633C, 777
6P5645
SPOOL
631C, 633C, 777
631C, 633C, 777
2P9296
SPOOL ASSEM.
613, 613B
613, 613B
3P2804
SPOOL ASSEM.
613, 613B
613, 613B
7G0936
SPOOL
910
910
7G0440
SPOOL ASSEM.
637D, 641B, 657B
637D, 641B, 657B
9P6448
SPOOL
637D, 641B, 777
637D, 641B, 777
6P5059
SPOOL-SPEED SELECTOR
910, 916, 992C, 994, IT18B
910, 916, 992C, 994, IT18B
7G2546
SPOOL-DIR SELECTOR
826C, 834B, 836, 910, 916, 926, 980C, 980F, 988B, 992C, 994, D35HP, D400, D44B, D550B, IT18B, IT28, IT28B
826C, 834B, 836, 910, 916, 926, 980C, 980F, 988B, 992C, 994, D35HP, D400, D44B, D550B, IT18B, IT28, IT28B
2P3707
SPOOL
910
910
8P7631
SPOOL
621, 627B
621, 627B
8P4633
SPOOL
621B, 631C, 769C, 777
621B, 631C, 769C, 777