SPRAY GP-FUEL 1355082 - Caterpillar

25. Use tooling (F) to remove bearing cone (29) from case (25).Assemble Differential & Bevel Gear
1. Heat the bearing to a maximum temperature of 135°C (275°F). Install bearing cone (1) on the differential case as shown. 2. Install two 5/8"-18 NF guide pins in the bevel gear as shown. Fasten a hoist to case (2). Put case (2) in position in bevel gear (3). Install the bolts that hold it. Tighten the bolts to a torque of 270 25 N m (200 20 lb ft). Install the lockwire on the bolts. 3. Install washer (5) and gear (4) in the case. 4. Install gears (7) and washers (6) on spider (8). 5. Install the gears and spider (8) in the case. 6. Install washer (9) on gear (10). Put the gear in position in the case. 7. Install case (11) on case (2). Make sure the marks on the cases are in alignment and install the bolts that hold the cases together. Tighten the bolts to a torque of 135 20 N m (100 15 lb ft). 8. Heat the bearing cone to a maximum temperature of 135°C (275°F). Install bearing cone (12) on the case. 9. Put carrier assembly (13) in position on tooling (A) as shown. 10. Install the larger bearing cap (16) on carrier assembly (13). Make sure the threads in the bearing cap and carrier assembly are in alignment before the bolts are tightened.11. Install adjustment nut (15) and bearing cup (14) as shown. 12. Fasten a hoist to differential (17) with tooling (B). Put differential (17) in position in the carrier assembly as shown. 13. Install smaller bearing cap (19) on the carrier assembly. Make sure the threads in cap (19) and the carrier assembly are in alignment before the bolts are tightened. Torque the bearing cap bolts on the D40D & D400D front axle differential bolts to 750 80 N m (550 110 lb ft).14. Install the bearing cup and adjustment nut (18). 15. Lower the temperature of bearing cup (20). Install the bearing cup in pinion housing (21).16. Install O-ring (22) on housing (21) and put clean oil on it. 17. Heat bearing cone (24) to a maximum temperature of 135°C (275°F). Install bearing (24) on pinion (23). 18. Fasten a hoist to housing (21) with tooling (B). Put housing (21) in position on the pinion and bearing. 19. Heat bearing cone (25) to a maximum temperature of 135°C (275°F). Install bearing cone on the pinion shaft as shown. 20. Install nut (28) on the pinion shaft. While the pinion is slowly turned, tighten nut (28) until the torque needed to turn the pinion is 0.9 0.2 N m (8 2 lb ft).21. Put clean oil on lock (27) and install the lock and nut (26) on the pinion shaft. Bend the tab of the lock in the groove of nut (26). Check the torque needed to turn the pinion. The torque must