SPRING 0300631 - Caterpillar

2. Remove ring (3) from gear (2). 3. Use Tooling (A) to remove the bearing cones from gear (2). 4. Use Tooling (B) to remove the bearing cup from cage (4). Cage (4) was removed when the transmission transfer gears were removed from the transmission. 5. Remove the bolts and light (5) from the transfer gear case. 6. Turn the transfer gear case over. Remove bolts (6). Use two 3/8 in - 16 NC Forcing Screws to remove cage (7). Remove the shims that are under the cage.7. Use Tooling (C) to remove the bearing cup from the cage. 8. Remove the bolts that hold gear (9) in position. Use two 3/8 in - 16 NC Forcing Screws (8) to remove gear (9). 9. Remove gear (10). 10. Use Tooling (D) to remove two bearing cones (11) from gear (10). 11. Use Tooling (C) to remove bearing cup (12) from the transfer gear case. 12. Turn the transfer gear case over. Use Tooling (C) to remove bearing cup (13) from the transfer gear case. 13. Remove three bolts (14) and gear (15). 14. Remove spiral ring (16) from gear (15). 15. Use three 3/8 in - 16 NC Forcing Screws (17) to remove cage (18) and bearing (19) from the gear. 16. Use Tooling (E) to remove bearing (19) from cage (18).17. Use Tool (F) to remove ring (20) from the bearing. 18. Remove the bolts that hold shaft (22) in position. Use two 3/8 in - 16 NC Forcing Screws (21) to remove shaft (22) from the transfer gear case.19. Remove the shims and the O-ring seal from the shaft. 20. Give support to the bearing cone on the bottom of gear (23). Remove gear (23) from the transfer gear case. 21. Remove bearing cones (24) and spacer (25) from gear (23). 22. Use a hammer and a punch to remove bearing cup (26) from gear (23). 23. Use Tooling (E) and a press to remove spacer (28) and the bearing cup behind the spacer.24. Remove spiral ring (27). Assemble Transmission Transfer Gears
1. Install spiral ring (1) in gear (2). Check dimension (X) on both sides of the gear. Put a mark on the side of the gear with the larger dimension. Spacer (3) must be installed on the side of the gear that has the greater dimension from the spiral ring to the face on the gear (see Step 1). Groove (4) in the spacer must be toward the spiral ring as shown.2. Install spacer (3) in the gear so it is against the spiral ring.3. Use Tooling (A) and a press to install bearing cup (5). Install the bearing cup so it is against the spacer.4. Turn the gear over and use Tooling (A) and a press to install the other bearing cup. 5. Install spacer (7) and two bearing cones (6) in gear (2). 6. Give support to the lower bearing cone in gear (2). Install gear (2) in the transfer gear case. 7.