SPRING-FREEWHEEL 1T0680 - Caterpillar

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Remove Tooling (F). Remove flanges (4). Remove the nut from Tooling (E) and remove Tooling (E). Remove bearing cones (15) and (18) .
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Install the suitable shim (19) onto pinion shaft (14). Install shim (19) with the chamfer against the gear. Raise the temperature of bearing cone (18) and install bearing cone (18) onto pinion shaft (14) .
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Install pinion shaft (14) into the axle housing. Install washers (16) and collapsible sleeve (17). Raise the temperature of bearing cone (15) and install bearing cone (15) onto pinion shaft (14) .
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Use Tooling (B) and a dial type torque wrench in order to set the rotating torque. Tighten nut (13) in order to achieve a rotating torque of 1.80 to 2.60 N m (16.0 to 23.0 lb in).
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Use a suitable hammer and a punch and stake nut (13) into the locking tab of pinion shaft (14) .
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Install seal (12) .
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Install bearing cone (11) into differential carrier (3) .
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Position friction disc (9) and clutch plates (10) .
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Install clutch pack (8) .
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Install side gear (7) .
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Install spider gears (4) and washers (5) onto shafts (6) .
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Install spider gears (4), washers (5), and shafts (6) into differential carrier (3) .
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Connect differential carrier (3). Position the two halves of differential carrier (3) with the identification marks that were made during disassembly.
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Position bevel gear (2) onto differential carrier (3). Apply Tooling (H) to the threads of bolts (1). Install bolts (1) and tighten bolts (1) to a torque of 95 N m (70 lb ft).End By: Install the differential and bevel gear. Refer to Disassembly and Assembly, "Differential and Bevel Gear (Front) - Install".