2S6538 SPRING Caterpillar parts
1693, 3406, 3406B, 3406C, 3406E, 3408, 621, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631C, 631E, 631G, 633C, 633E II, 637D, 637E, 637G, 639D, 651E, 657E, 657G, 725, 725C, 730, C-15, C-16,...
Rating:
Alternative (cross code) number:
CA2S6538
2S-6538
2S6538
CA2S6538
2S-6538
2S6538
Weight: 0.010 pounds 0 kg.
Information:
ACTUAL RATE
2.8016
N/MM
FREE LENGTH
123.952
mm
OD
19.4564
mm
SOLID LENGTH
59.69
mm
WIRE DIAMETER
2.3876
mm
ARTICULATED TRUCK, WHEEL TRACTOR,
Compatible equipment models: 2S6538:
Information:
Caterpillar: Confidential Yellow
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0599" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use " Z" as the SIMS Description Code.
This Service Letter replaces the March 28, 1992 Revised October 1992) Service Letter. Changes were made to the Termination Date, Parts Needed, and to the attached Head To Block Joint Repair Guideline.
Termination Date
June 30, 1993Problem
The cylinder head gasket may fail on certain 3406B Truck Engines and may result in damage to the cylinder block, spacer plate, liners, and/or cylinder head.
Affected Product
Model & Identification Number
3406B (7FB86000-Up; 8SB1695-2514; 7XC408-1549; 8TC1-8518; 4MG1-62276)
Parts Needed
*** 1 - 2B0858 Plug - pipe ( - 14 NPT)** 2 - 7E5665 Retainer*** 1 - 2H3750 Bolt - cyl head*** 1 - 6I2981 Plate - Steel Spacer*** 1 - 6I3189 Plate - Aluminum Spacer (-.003 " thin)*** 1 - 6I4303 Plate - Steel Spacer (-.003 " thin)*** 1 - 2M6471 Plug - cup1 - 4N1151 Gasket - oil pan (2 req. with lower block plate)*** 1 - 2P9845 Bolt - cyl head** 1 - 5P8057 Gasket kit - cyl. liner1 - 1R0716 Oil Filter*** 2 - 159540 Dowels - oil supply*** 1 - 1W8922 Ring kit - piston*** 1 - 2W6000 Liner - Cylinder*** 1 - 2W8601 Plate - Aluminum Spacer*** 1 - 7W3550 Liner - cylinder1 - 9Y6188 Bearing kit - rod*** 1 - Insert (See the following chart.)* 1 - Gasket kit - cylinder headOil - (qty. as specified in the Operation & Maint. Guide)Antifreeze - (Limited to that which is needed for make-up only)*Part number varies by application. See the parts book microfiche and choose the appropriate gasket kit.**Quantity listed is per cylinder.***Use as required.
Available Liner Seat InsertsAction Required
See the attached Head To Block Joint Repair Guideline.
Service Claim Allowances
See the labor breakdown for repair times.
The parts listed below are not included in this Program and should not be included on the claim. (For U.S. and Canadian dealers, these parts should not be included in your LLOW parts.)
1. Sets of Exhaust Manifold Studs2. Main Bearings3. Turbo cartridges or groups4. Shop Supplies (including molykote)5. Nozzles, Seals, and Adapters6. Temperature Regulators7. Water Pumps8. Valve Cover Bases9. Jake Brake Components10. Oil PumpsOnly items directly referred to under the heading "Parts Needed " are applicable to this program.
Testing for cylinder head cracks (external and internal) and replacement for these reasons is not part of this program.
It is no longer necessary to check timing advance unit operation.
Inspection of the cooling jets is included in the time allowed to R & I cylinder packs (1239-010).
If claiming more oil than specified in the
The information supplied in this service letter may not be valid after the termination date of this program. Do not perform the work outlined in this Service Letter after the termination date without first contacting your Caterpillar product analyst.
This Program can only be administered after a failure occurs. The decision whether to apply the Program is made by the dealer. When reporting the repair, use "PS0599" as the Part Number and "7755" as the Group Number. Use "96" as the Warranty Claim Description Code and use " Z" as the SIMS Description Code.
This Service Letter replaces the March 28, 1992 Revised October 1992) Service Letter. Changes were made to the Termination Date, Parts Needed, and to the attached Head To Block Joint Repair Guideline.
Termination Date
June 30, 1993Problem
The cylinder head gasket may fail on certain 3406B Truck Engines and may result in damage to the cylinder block, spacer plate, liners, and/or cylinder head.
Affected Product
Model & Identification Number
3406B (7FB86000-Up; 8SB1695-2514; 7XC408-1549; 8TC1-8518; 4MG1-62276)
Parts Needed
*** 1 - 2B0858 Plug - pipe ( - 14 NPT)** 2 - 7E5665 Retainer*** 1 - 2H3750 Bolt - cyl head*** 1 - 6I2981 Plate - Steel Spacer*** 1 - 6I3189 Plate - Aluminum Spacer (-.003 " thin)*** 1 - 6I4303 Plate - Steel Spacer (-.003 " thin)*** 1 - 2M6471 Plug - cup1 - 4N1151 Gasket - oil pan (2 req. with lower block plate)*** 1 - 2P9845 Bolt - cyl head** 1 - 5P8057 Gasket kit - cyl. liner1 - 1R0716 Oil Filter*** 2 - 159540 Dowels - oil supply*** 1 - 1W8922 Ring kit - piston*** 1 - 2W6000 Liner - Cylinder*** 1 - 2W8601 Plate - Aluminum Spacer*** 1 - 7W3550 Liner - cylinder1 - 9Y6188 Bearing kit - rod*** 1 - Insert (See the following chart.)* 1 - Gasket kit - cylinder headOil - (qty. as specified in the Operation & Maint. Guide)Antifreeze - (Limited to that which is needed for make-up only)*Part number varies by application. See the parts book microfiche and choose the appropriate gasket kit.**Quantity listed is per cylinder.***Use as required.
Available Liner Seat InsertsAction Required
See the attached Head To Block Joint Repair Guideline.
Service Claim Allowances
See the labor breakdown for repair times.
The parts listed below are not included in this Program and should not be included on the claim. (For U.S. and Canadian dealers, these parts should not be included in your LLOW parts.)
1. Sets of Exhaust Manifold Studs2. Main Bearings3. Turbo cartridges or groups4. Shop Supplies (including molykote)5. Nozzles, Seals, and Adapters6. Temperature Regulators7. Water Pumps8. Valve Cover Bases9. Jake Brake Components10. Oil PumpsOnly items directly referred to under the heading "Parts Needed " are applicable to this program.
Testing for cylinder head cracks (external and internal) and replacement for these reasons is not part of this program.
It is no longer necessary to check timing advance unit operation.
Inspection of the cooling jets is included in the time allowed to R & I cylinder packs (1239-010).
If claiming more oil than specified in the
Cat SIS web machinery list:
Parts spring Caterpillar catalog:
1M9691
SPRING
621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633C, 633D, 633E II, 637D, 637E, 637G,...
621, 621B, 621E, 621F, 621G, 621H, 621K, 621R, 623, 623B, 623E, 623F, 623G, 623H, 623K, 623K LRC, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 631C, 631E, 631G, 633C, 633D, 633E II, 637D, 637E, 637G,...
8K8467
SPRING
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 528, 528B, 530B, 613C, 613C II, 772, 814B, 815B, 926, 930R, 936, 936F, 950, 950B, 950F, 950F II, 966D, 966F, 966F II, 970F, D35C, D35HP...
120G, 12G, 130G, 140G, 14G, 14H, 14H NA, 160G, 16G, 16H, 16H NA, 528, 528B, 530B, 613C, 613C II, 772, 814B, 815B, 926, 930R, 936, 936F, 950, 950B, 950F, 950F II, 966D, 966F, 966F II, 970F, D35C, D35HP...
5D0768
SPRING
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 160K, ...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 14G, 14H, 14H NA, 160G, 160H, 160H ES, 160H NA, 160K, ...
4D2298
SPRING
613C, 621E, 631E, 641B, 657, 769C, 769D, 771C, 771D, 772, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777D, 784B, 785B, 789B, 793B, 793C, 920, 926, 930, 936F, 950, 950F, 950F II, 966C, 966D, 966F, 966F I...
613C, 621E, 631E, 641B, 657, 769C, 769D, 771C, 771D, 772, 773B, 773D, 775B, 775D, 776C, 776D, 777, 777D, 784B, 785B, 789B, 793B, 793C, 920, 926, 930, 936F, 950, 950F, 950F II, 966C, 966D, 966F, 966F I...
4J7490
SPRING
120G, 12G, 130G, 140G, 14G, 160G, 16G, 518, 518C, 528, 528B, 530B, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 621, 621B, 627B, 814, 814B, 814F, 814F II, 815, 815B, 815F, 815F II, 816F, 816F II, 8...
120G, 12G, 130G, 140G, 14G, 160G, 16G, 518, 518C, 528, 528B, 530B, 611, 613, 613B, 613C, 613C II, 613G, 615, 615C, 621, 621B, 627B, 814, 814B, 814F, 814F II, 815, 815B, 815F, 815F II, 816F, 816F II, 8...
2S1381
SPRING
627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 637G, 814, 814B, 815B, 824, 824B, 824C, 826C, 834, 834B, 836, 950B, 950F, 966C, 966D, 966F, 980, 980B, 980C, 980F, 988, 988B, ...
627, 627B, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 637G, 814, 814B, 815B, 824, 824B, 824C, 826C, 834, 834B, 836, 950B, 950F, 966C, 966D, 966F, 980, 980B, 980C, 980F, 988, 988B, ...
4D2813
SPRING
120B, 12E, 140, 140B, 14E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 657B
120B, 12E, 140, 140B, 14E, 627E, 627F, 627G, 627H, 627K, 627K LRC, 637, 637B, 637D, 637E, 657B
7F7783
SPRING-LOCK
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621R, 623B, 623E, 623F, 623G, 627, 627B, 627E, 627F, 627G, 630A, 630B, 631C, 631D, 631E, 631G, 633, 633C, 633D, 633E, 633E II, 637, 637B, 637D, 637E, 637G,...
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621R, 623B, 623E, 623F, 623G, 627, 627B, 627E, 627F, 627G, 630A, 630B, 631C, 631D, 631E, 631G, 633, 633C, 633D, 633E, 633E II, 637, 637B, 637D, 637E, 637G,...
8D4004
SPRING
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621R, 623B, 623E, 623F, 623G, 627B, 627E, 627F, 627G, 814B, 815, 815B, 966C, 966D, 980B, D25C, D25D, D30C, D350C, D35C, D35HP, D400, D40D, M325B, RM-250C, ...
611, 615, 615C, 621, 621B, 621E, 621F, 621G, 621R, 623B, 623E, 623F, 623G, 627B, 627E, 627F, 627G, 814B, 815, 815B, 966C, 966D, 980B, D25C, D25D, D30C, D350C, D35C, D35HP, D400, D40D, M325B, RM-250C, ...
1107609
SPRING
621F, 623E, 623F, 627F
621F, 623E, 623F, 627F
5F2201
SPRING
120B, 12E, 140B, 14E, 621
120B, 12E, 140B, 14E, 621
7F7779
SPRING
621, 627, 627B, 814, 966C, 980B
621, 627, 627B, 814, 966C, 980B
1S3999
SPRING
3406B, 3406E, 3408, 769, 769C, 769D, 771C, 771D, 772, 772B, 773B, 773D, 775B, 775D, 776, 776C, 776D, 777, 777D, 784B, 785B, 789B, 793B, 793C, C-15, C-16, D300B
3406B, 3406E, 3408, 769, 769C, 769D, 771C, 771D, 772, 772B, 773B, 773D, 775B, 775D, 776, 776C, 776D, 777, 777D, 784B, 785B, 789B, 793B, 793C, C-15, C-16, D300B
4D5262
SPRING-RETURN
3406B, 3406E, 3408, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 639D, 651, 651E, 657, 657E, 657G, 769, 769C, 769D, 771C, 771D, 772, 772B, 773B, 7...
3406B, 3406E, 3408, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631C, 631E, 631G, 633E II, 637D, 637E, 637G, 639D, 651, 651E, 657, 657E, 657G, 769, 769C, 769D, 771C, 771D, 772, 772B, 773B, 7...
8L8235
SPRING
160H ES, 160H NA, 163H NA, 3304, 3306, 3306C
160H ES, 160H NA, 163H NA, 3304, 3306, 3306C
7E9758
SPRING-GUIDE
3306, 3306C
3306, 3306C
1432596
SPRING
3306, 3306C, 3406E, 735, 740, 834G, 988G, C-15, C-16, C-18, C15, C16, C18, D250E, D350E II, D400E II
3306, 3306C, 3406E, 735, 740, 834G, 988G, C-15, C-16, C-18, C15, C16, C18, D250E, D350E II, D400E II
9Y3327
SPRING-VALVE
3406B, 3406C
3406B, 3406C
8N1313
SPRING
3406, 3408
3406, 3408
5S9635
SPRING
120, 16G, 245, 3408, 3412, 3412C, 621, 621B, 621R, 623, 627, 631C, 657B, 824B, 826B, 941, 943, 950, 953, 966C, 980, 980B, D6C, D6D
120, 16G, 245, 3408, 3412, 3412C, 621, 621B, 621R, 623, 627, 631C, 657B, 824B, 826B, 941, 943, 950, 953, 966C, 980, 980B, D6C, D6D
6I1936
SPRING
3406, 3406B, 3406C, 3408, 589, D10N, D350E, D400E, D9L, D9R, HT400
3406, 3406B, 3406C, 3408, 589, D10N, D350E, D400E, D9L, D9R, HT400
3K7346
SPRING
3406, 3406B, 3406C, 3406E, 3408, C-15, C-16, C15
3406, 3406B, 3406C, 3406E, 3408, C-15, C-16, C15
1S5646
SPRING
1693, 3406, 3406B, 3406C, 3406E, 3408, 621, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631C, 631E, 631G, 633C, 633E II, 637D, 637E, 637G, 639D, 651E, 657E, 657G, 725, 725C, 730, C-15, C-16,...
1693, 3406, 3406B, 3406C, 3406E, 3408, 621, 621E, 621F, 621G, 623E, 623F, 623G, 627E, 627F, 627G, 631C, 631E, 631G, 633C, 633E II, 637D, 637E, 637G, 639D, 651E, 657E, 657G, 725, 725C, 730, C-15, C-16,...