SPRING GP-RECOIL 7Y0736 - Caterpillar

For all generator maintenance activities, refer to the Operation and Maintenance Manual for your generator and control panel.Use fuel consumption, service hours, or calendar time, whichever occurs first. to determine maintenance intervals. Experience has shown that maintenance intervals are most accurately scheduled on the basis of fuel consumed rather than service hours.Daily
Walk-Around Inspection - Inspect engine for and radiator for debris, leaks, loose or broken fittings, hoses or wires and guards. Repair as necessary. Inspect generator (if equipped) for moisture, dust, oils, greases and debris on main stator, excitor and PMG. Clean as needed Engine Crankcase - Check oil level Cooling System - Check level Clutch Lubricate/Adjust Air Starter Lubricator Oil- Check level Air Tank- Drain water Air Cleaner Indicator- CheckFirst 5,600 (1,500 gal) of Fuel or 250 Hours (First Oil Change)
Engine Valve Lash- Check/Adjust Engine Speed Sensor(s) (Magnetic Pickup)- Check/AdjustEvery 9,500 L (2500 gal) of Fuel or 250 Hours
S O S Analysis- Obtain Engine Oil and Filters- Replace Crankcase Breather (Turbocharger Only)- Clean Fuel Filter- Replace final filter/Clean primary filter Cooling System- Replace supplemental coolant element if equipped or add supplemental coolant additive (conditioner) Fan Drive- Lubricate with MPGM Batteries- Clean/Inspect electrolyte level Radiator- Inspect/Check Belts- Inspect/Check Hoses- Inspect/Check Fuel Tank- Drain waterEvery 38,000 L (10,000 gal) of Fuel or 1000 Hours
Engine Protective Devices- Inspect/Check Fuel Control LinkageEvery 114,000 L (30,000 gal) of Fuel or 3000 Hours or Two Years
Cooling System (Long Life Coolant/Antifreeze Only)- Add Extender Cooling System (Conventional Coolant/Antifreeze Only)- Drain/Flush/Replace Coolant Valve Bridge, Valve Lash, Valve Rotators - Check/Adjust Fuel Ratio Control, Low Idle- Check/Adjust Turbocharger Engine Mounts Damper Valve Rotators- Inspect/Check Thermostat- ReplaceEvery 190,000 L (50,000 gal) of Fuel or 5000 Hours
Fuel Injection Nozzles- Test or Exchange Alternator, Air Compressor, Water Pump, Starter and Turbocharger- Inspect/Rebuild or Exchange Engine Speed Sensor(s), (Magnetic Pickup)- Inspect/AdjustEvery 6,000 Hours or Four Years
Cooling System (Long Life Coolant/Antifreeze Only)- Drain/Flush/Replace CoolantOverhaul
Cylinder Head, Connecting Rods, Pistons, Cylinder Liners, Turbocharger, Oil Pump, Spacer Plate, Fuel Ratio Control, Cam Followers, Fuel Transfer Pump and Timing Advance- Inspect/Rebuild or Exchange Piston Rings, Main Bearings, Rod Bearings, Valve Rotators and Crankshaft Seals- Install new Fuel Injection Nozzles- Test or Exchange Fuel Injection Pump- Test Crankshaft, Camshaft, Cam Bearings, Damper, Governor, Fuel Pump Camshaft and Fuel Rack- Inspect Oil Cooler- Clean/Test Aftercooler Core- Clean/Test Coolant Analysis- Obtain