3P4865 SPROCKET GROUP Caterpillar parts
D9H
Rating:
Alternative (cross code) number:
CA3P4865
3P-4865
3P4865
CA3P4865
3P-4865
3P4865
Weight: 900 pounds 408 kg.
TRACK-TYPE TRACTOR,
Compatible equipment models: 3P4865:
Information:
Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-4876     Lubricant     1    
B     4C-5590     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Install a new cylinder head gasket.
Illustration 1 g01153645
Illustration 2 g01153662
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install the cylinder head.
Attach a suitable lifting device to cylinder head (11). The weight of cylinder head (11) is approximately 175 kg (385 lb). Position cylinder head (11) onto the cylinder block.
Apply Tooling (A) to the threads and both sides of the washers of bolts (12). Apply Tooling (B) to the threads and both sides of the washers of bolts (13). Install bolts (12) and bolts (13) .
Tighten the cylinder head bolts according to the following procedure:
Tighten Bolt (1) through Bolt (14) in a numerical sequence to a torque of 300 15 N m (221 11 lb ft).
Loosen Bolt (1) through Bolt (14) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (14) in a numerical sequence to a torque of 130 15 N m (95 11 lb ft).
Tighten Bolt (1) through Bolt (14) again in a numerical sequence to a torque of 130 15 N m (95 11 lb ft).
Turn Bolt (1) through Bolt (14) in a numerical sequence for an additional 90° (1/4 turn).
Tighten Bolt (15) through Bolt (20) in a numerical sequence to a torque of 55 7 N m (41 5 lb ft).
Illustration 3 g01153600
Connect tube assembly (8) and tube assembly (10) to turbocharger (9) .
Illustration 4 g01153599
Connect hose assembly (6) and tube assembly (7) .
Illustration 5 g01153598
Connect harness assemblies (1), (2), (3), (4), and (5) .End By:
Install the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive Mounting Group - Remove and Install".
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft And Pushrod - Install".
Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     6V-4876     Lubricant     1    
B     4C-5590     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Install a new cylinder head gasket.
Illustration 1 g01153645
Illustration 2 g01153662
Note: To avoid damage to the cylinder head gasket, use guide bolts of an appropriate size to install the cylinder head.
Attach a suitable lifting device to cylinder head (11). The weight of cylinder head (11) is approximately 175 kg (385 lb). Position cylinder head (11) onto the cylinder block.
Apply Tooling (A) to the threads and both sides of the washers of bolts (12). Apply Tooling (B) to the threads and both sides of the washers of bolts (13). Install bolts (12) and bolts (13) .
Tighten the cylinder head bolts according to the following procedure:
Tighten Bolt (1) through Bolt (14) in a numerical sequence to a torque of 300 15 N m (221 11 lb ft).
Loosen Bolt (1) through Bolt (14) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (14) in a numerical sequence to a torque of 130 15 N m (95 11 lb ft).
Tighten Bolt (1) through Bolt (14) again in a numerical sequence to a torque of 130 15 N m (95 11 lb ft).
Turn Bolt (1) through Bolt (14) in a numerical sequence for an additional 90° (1/4 turn).
Tighten Bolt (15) through Bolt (20) in a numerical sequence to a torque of 55 7 N m (41 5 lb ft).
Illustration 3 g01153600
Connect tube assembly (8) and tube assembly (10) to turbocharger (9) .
Illustration 4 g01153599
Connect hose assembly (6) and tube assembly (7) .
Illustration 5 g01153598
Connect harness assemblies (1), (2), (3), (4), and (5) .End By:
Install the fan drive mounting group. Refer to Disassembly and Assembly, "Fan Drive Mounting Group - Remove and Install".
Install the unit injectors. Refer to Disassembly and Assembly, "Unit Injector - Install".
Install the rocker shaft and pushrods. Refer to Disassembly and Assembly, "Rocker Shaft And Pushrod - Install".
Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".