STARTER 0676375 - Caterpillar

Removal Procedure
Start By:
Release the hydraulic system pressure. Refer to Disassembly and Assembly, "Hydraulic System Pressure - Release" in this manual. Note: The removal procedure is similar for both of the pilot valves. The procedure which follows is for the removal of the left hand pilot valve.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
At operating temperature, the hydraulic oil is hot and under pressure. Hot oils can cause burns.To prevent possible personal injury, release the pressure in the work tool hydraulic circuit (boom, stick, bucket, and swing), travel circuits, and the hydraulic oil tank at the filler cap before any hydraulic lines or components are disconnected or removed.Remove the filler cap only when the engine is stopped and the filler cap is cool enough to touch.
Illustration 1 g01342256
Remove boot (3). Remove covers (2) and (6). Remove cover (5) and remove screws at the rear of the cover. Remove the remaining screws (1). Remove cover (4).
Illustration 2 g01342269
Disconnect harness assemblies (9). Remove bolts (7). Disconnect hose assemblies (10). Remove pilot valve (8).