STARTER G-ELEC 7H2667 - Caterpillar

Assembly Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     372-6054     Driver Gp     1    
B     291-5047     Seal Installer     1    
C     291-5046     Piston Installer     1    
D     5P-0960     Molybdenum Grease     1    
Illustration 1 g03066540
Install O-ring seal (10) onto end cap (3) . Repeat this step for end cap (5) .
Illustration 2 g03066486
Use Tooling (B) to install piston seal (9) , end seals and backup rings (8) , and wear wings (7) onto piston (6) .
Apply Tooling (D) onto the O-ring seals, wear rings, backup rings, and the piston prior to assembly.
Illustration 3 g03066476
Use Tooling (C) to install piston (6) .
Illustration 4 g03066340
Illustration 5 g03066377
Use Tooling (A) to install end cap (5) and end cap (3) .
Tighten end cap (5) and end cap (3) to a torque of 300 15 N m (221 11 lb ft).
Install fitting (4) .
Illustration 6 g03066098
Install elbow (2) . Install gas valve (1) . Tighten elbow (2) and gas valve (1) to a torque of 35 1.5 N m (26 1 lb ft). Tighten the gas valve protector to a torque of 1.6 0.1 N m (14 1 lb in).
Dry nitrogen is the only gas approved for use in the accumulators. The charging of oxygen gas in an accumulator will cause an explosion. An explosion can be eliminated by using nitrogen gas cylinders with standard CGA (Compressed Gas Association, Inc.) No. 580 connectors. When nitrogen gas is ordered, make sure to order the cylinders with CGA No. 580 connectors.Do not rely on color codes or other methods of identification to tell the difference between nitrogen and oxygen cylinders. In any application, never use an adapter to connect your nitrogen charging group to a valve outlet used on both nitrogen, oxygen, or other gas cylinders. BE SURE YOU USE DRY NITROGEN (99.8% purity).
Charge the accumulator.
Refer to Testing and Adjusting, "Brake Accumulator - Test and Charge".End By: Install the brake accumulator.