STARTING MOTOR GP-ELECTRIC 3004415 - Caterpillar

(1) 4M2381 Spring: Length under test force ... 12.2 0.5 mm (.48 .02 in)Test force ... 2.30 0.18 N (.517 .041 lb)Free length after test ... 22.6 0.5 mm (.89 .02 in)Outside diameter ... 7.62 0.25 mm (.300 .010 in)(2) 7G4842 Spring (outer with two red stripes): First Test:Length under test force ... 62.5 mm (2.46 in)Test force ... 32.3 1.6 N (7.26 .36 lb)Second Test:Length under test force ... 36.3 mm (1.43 in)Test force ... 142.3 4.3 N (31.99 .97 lb)Free length after test ... 68.45 mm (2.695 in)Outside diameter ... 27.79 mm (1.094 in)(3) 9P3041 Spring (inner with two red stripes): First Test:Length under test force ... 110.0 mm (4.33 in)Test force ... 72.6 3.6 N (16.32 .81 lb)Second Test:Length under test force ... 85.5 mm (3.37 in)Test force ... 240.3 7.2 N (54.02 1.62 lb)Free length after test ... 117.40 mm (4.622 in)Outside diameter ... 21.21 mm (.835 in)(4) 5M9622 Spacer: Thickness of one spacer ... 1.60 mm (.063 in)Outside diameter ... 20.62 0.25 mm (.812 .010 in)One spacer will change pressure approximately ... 98 kPa (14.2 psi)5M9623 Spacer:Thickness of one spacer ... 0.90 mm (.035 in)Outside diameter ... 20.62 0.25 mm (.812 .010 in)One spacer will change pressure approximately ... 57 kPa (8.2 psi)5M9624 Spacer:Thickness of one spacer ... 0.25 mm (.010 in)Outside diameter ... 20.62 0.25 mm (.812 .010 in)One spacer will change pressure approximately ... 16 kPa (2.3 psi) (5) 6P9785 Spring (yellow stripe): Length under test force ... 19.48 mm (.767 in)Test force ... 23.5 1.2 N (5.28 .27 lb)Free length after test ... 32.00 mm (1.260 in)Outside diameter ... 14.83 mm (.584 in)(6) 6P4978 Spring for converter inlet valve: Length under test force ... 27.15 mm (1.069 in)Test force ... 67.3 3.4 N (15.13 .76 lb)Free length after test ... 38.10 mm (1.500 in)Outside diameter ... 24.61 mm (.969 in)(7) 6P9783 Spring (inner with yellow stripe): Length under test force ... 56.39 mm (2.220 in)Test force ... 62 3 N (13.9 .7 lb)Free length after test ... 88.60 mm (3.488 in)Outside diameter ... 11.02 mm (.434 in)(8) 6P9784 Spring (outer with yellow stripe): Length under test force ... 56.39 mm (2.220 in)Test force ... 130 7 N (29.3 1.5 lb)Free length after test ... 88.60 mm (3.488 in)Outside diameter ... 16.26 mm (.640 in)(9) 7S4607 Detent Assembly (four): (A) Maximum free length ... 30.86 mm (1.215 in)(B) A force of 32 3 N (7.2 .7 lb) must hold the ball at ... 29.97 mm (1.180 in)(C) A force of 45 4 N (10.1 1.0 lb) must hold the ball at ... 27.69 mm (1.090 in)(10) Torque for three bolts ... 30 7 N m (22 5 lb ft)