STEM-TRAVEL 1535270 - Caterpillar

When you are using hydraulic cylinders and puller studs, always ensure that the rated capacity of the puller stud meets or exceeds the rated capacity of the hydraulic cylinder. If the puller stud does not meet or exceed the rated capacity of the hydraulic cylinder, a sudden failure of the puller stud could occur. The sudden failure of the puller stud could result in personal injury or death.
Illustration 7 g03351174 (1) Tighten bolts to a torque of ... 26 3 N m (19 2 lb ft) (2) Use Tooling (F) to remove and install the bearing. Install the bearing to a depth of 5 mm (0.2 inch). (3) Tighten the head to a torque of ... 824 82 N m (608 61 lb ft) (4) Lubricate threads on rod and piston. Tighten piston to a torque of ... 883 88 N m (651 65 lb ft) (5) Use Tooling (F) to install the bearing. Install the bearing to a depth of 5 mm (0.2 inch). (6) Lubricate the seals with Tooling (D). (7) Lubricate seal with lubricant being sealed. (8) Tighten setscrew to a torque of ... 20 2 N m (177 18 lb in) (9) ( 10) Lubricate seals with lubricant being sealed.Installation Procedure
Table 3
Required Tools
Tool Part Number Part Description Qty
A 283-1495 Stand Assembly 1
H 5P-0960 Grease Cartridge 1 Note: Check O-ring seals for wear or for damage. Replace the components, if necessary.
Make sure that the pin bores in the boom and in the boom cylinder are clean and free of dirt prior to installation of the boom cylinder.
Illustration 8 g01524976
Install tube assemblies (11).
Install support assembly (10). Tighten the bolts to a torque of 39 8 N m (29 6 lb ft).
Install clamps (9). Tighten the bolts to a torque of 50 10 N m (37 7 lb ft).
Illustration 9 g03347364
Illustration 10 g03347355
Apply Tooling (H) to the bore for pin assembly (6).
Use a suitable lifting device to position boom cylinder (4) onto Tooling (A) and on the machine, as shown. Place proper padding between Tooling (A) and boom cylinder (4). Install the shims and pin assembly (7). Adjust the shims to achieve a maximum clearance of 1.0 mm (0.04 inch). Install bolt (8).
Illustration 11 g03347336
Install cover assembly (6).
Illustration 12 g03347404
Connect hose assemblies (5).
Illustration 13 g03348897
Use the suitable lifting device to raise boom cylinder (4) and extend the rod to position boom cylinder (4) onto the boom.
Apply Tooling (H) to the bore for pin (3). Install pin (3) and the shims. Install retaining bolt (1) and nuts (2).
Illustration 14 g00356648
Use the following procedure to tighten all the nuts:
Position the outside nut even with the end of the retaining bolt or 0.5 mm (0.02 inch) beyond the end of the retaining bolt.
Tighten the inside nut against the outside nut to a torque of 70 15 N m (50 10 lb ft).
Remove all suitable lifting devices.