STEP 3996521 - Caterpillar

Illustration 1 g01959917
Schematic of the Coil (Auxiliary Lever Forward)
This diagnostic code is associated with the Coil (Auxiliary Lever Forward). The FMI 05 diagnostic code means that the ECM has determined that the current of the solenoid is below normal. The possible causes of this diagnostic code are listed below:
The energize circuit of the solenoid is open.
The return circuit of the solenoid is open.
The solenoid has failed.
The ECM has failed. This is unlikely. Note: The following test procedure may create other diagnostic codes. Ignore these created diagnostic codes and clear these diagnostic codes when the original diagnostic code has been corrected. Ensure that the diagnostic code of CID 0491 FMI 05 is active before performing this procedure.Note: Use the 146-4080 Digital Multimeter for the measurements in this procedure.System Response:The auxiliary function will be disabled until the diagnostic code is cleared. The levers must be recentered after the diagnostic code is corrected in order to allow the auxiliary function to operate.Test Step 1. CHECK THE SOLENOID.
Turn the disconnect switch and the key start switch to the ON position. Do not start the engine.
Disconnect the solenoid with the active diagnostic code from the machine harness.
At the machine harness connector for the solenoid, place a jumper wire from contact 1 (wire E919-YL(Yellow)) to contact 2 (wire H716-WH(White)).
Observe the status of the CID 0491 FMI 05 diagnostic code. Expected Result:The CID 0491 FMI 05 diagnostic code remains active. Results:
YES - The diagnostic code remains active. The jumper wire does not affect the diagnostic code. Proceed to Test Step 2.
NO - The diagnostic is no longer active. The solenoid has failed.Repair: The solenoid has failed. Repeat this Test Step "CHECK THE SOLENOID" in order to verify the solenoid failure. Replace the solenoid. Verify that the new solenoid corrects the problem.STOPTest Step 2. CHECK THE HARNESS FOR AN OPEN.
Turn the key start switch and the disconnect switch to the OFF position.
Disconnect the machine harness connector(s) from the ECM.
The jumper wire that was installed in the previous Test Step remains in place.
At the machine harness connector, measure the resistance from signal contact J2-1 (wire E919-YL(Yellow)) to contact J1-7 (wire H716-WH(White)). Expected Result:The resistance is less than 5.0 ohms.Results:
OK - The resistance is less than 5.0 ohms. The machine harness is correct. Proceed to Test Step 3.
NOT OK - The resistance is greater than 5000 ohms. The resistance measurement is not correct. There is an open circuit in the machine harness.Repair: The open is in wire E919-YL(Yellow) or in wire H716-WH(White) of the machine harness. Repair the machine harness or replace the machine harness.STOPTest Step 3. CHECK IF THE DIAGNOSTIC CODE REMAINS.
Inspect the contacts of the harness connectors and clean the harness connectors.
Reconnect all harness connectors.
Turn the disconnect switch and the key start switch to the ON position.
Start the machine.
Operate the machine.
Check the status of the CID 0491 FMI 05 diagnostic code. Expected Result:The CID 0491 FMI 05 diagnostic code is active. Results:
YES - The CID 0491 FMI 05 diagnostic code is active. The diagnostic code has