STUD 2B8759 - Caterpillar

Personal injury or death can result from high voltage.When power generation equipment must be in operation to make tests and/or adjustments, high voltage and current are present.Improper test equipment can fail and present a high voltage shock hazard to its user.Make sure the testing equipment is designed for and correctly operated for high voltage and current tests being made.When servicing or repairing electric power generation equipment:
Make sure the unit is off-line (disconnected from utility and/or other generators power service) , and either locked out or tagged DO NOT OPERATE.
Remove all fuses.
Make sure the generator engine is stopped.
Make sure all batteries are disconnected.
Make sure all capacitors are discharged.Failure to do so could result in personal injury or death. Make sure residual voltage in the rotor, stator and the generator is discharged.
Accidental engine starting can cause injury or death to personnel working on the equipment.To avoid accidental engine starting, disconnect the battery cable from the negative (-) battery terminal. Completely tape all metal surfaces of the disconnected battery cable end in order to prevent contact with other metal surfaces which could activate the engine electrical system.Place a Do Not Operate tag at the Start/Stop switch location to inform personnel that the equipment is being worked on.
Illustration 1 g00992028
Note: The generator should be connected with the terminal lugs on top of each other. Refer to Illustration 1.Generator Leads To Terminal Strips
Attach the generator leads to terminal strip in the following manner:
When more than one lead attaches to the bus bar, place the leads on each side of the bus bar. Use flat plated washer under the bolt head and under the nut.
After connecting the leads to the bus bar, group all generator phase leads together. Tie these leads together.Ensure that there is a minimum clearance of 25 mm (1.0 inch) between connections that are not insulated. The connections include phase to phase and phase to ground.Grounding the Frame
In any generator set installation, the frame of the generator must be connected to an earth ground or to the hull of a vessel. This connection is the first connection that is made at the installation. This connection is the last connection that should be removed. If the generator set is on flexible mounting pads, the ground connection must be flexible in order to avoid possible breakage in later operation.Ground connection cable or straps must be sized to meet accepted codes and regulations. Joints in cables or straps must be clean, free of electrical resistance, and protected from possible oxidation. Bolted ground connection joints eventually oxidize. The joints are frequent sources of Radio Frequency Interference (RFI). Joints that are silver soldered and bolted are preferred.