2635063 SUPPORT AS Caterpillar parts
777F
Rating:
Alternative (cross code) number:
CA2635063
263-5063
2635063
CA2635063
263-5063
2635063
Weight: 2028 pounds 920 kg.
TRUCK,
Compatible equipment models: 2635063:
Information:
a) remove retaining ring (78), collar (77), spring (76) and shims (75).b) Remove retaining ring (74) and sleeve (73) from rod (79). 29. Turn lever (80) to permit the piston assembly to slide out. Remove piston assembly (81) from the brake control valve body.
Spiral lockring (85) holds spring (83) under compression.
30. Remove spiral lockring (85), stem (84) and spring (83) from piston (82). 31. Remove bolt (89). Remove lever assembly (80) and washer (88) from the shaft. The pin can be removed from the lever if a replacement is needed.32. Remove plug (86). Remove bolt (87) that holds the yoke to the shaft. 33. While shaft (92) is removed, remove spacer (91), yoke (93) and spacer (90). 34. Remove four retaining rings (95) with tool (D) that hold dowels (94) in place. Use a punch and hammer to remove dowels (94) from yoke (93). 35. Remove lip type seal (96) from the brake control valve body.36. Remove bearing (98) with tooling (B).37. Remove bearing (97) from the brake control valve body.38. Disassemble the other side of the brake control valve body the same way.39. Remove all plugs and fittings to clean the valve bodies.Assemble Steering And Brake Control Valve
1. Inspect all O-ring seals and gaskets for damage and make replacements if needed. Make sure the valve bodies and all parts of the valve are clean. Put clean hydraulic oil on all the parts.2. Install two bearings (1) with tooling (B) in the brake control valve body. 3. Put 7M7260 Liquid Gasket Material on the seal bore and let it become dry. Install lip type seal (2) with the lip of the seal toward the inside of the valve body with tooling (B).4. Put lubricant that is to be sealed on the lip of the seal. 5. Install dowels (4) in yoke (3). Install retaining rings (5) that hold the dowels in place with tool (D). 6. Put spacer (6), yoke (3) and spacer (7) in position in the brake control valve body. Slide shaft (8) into position through the yoke and spacers. Install a new pin in the lever if it was removed from the lever. 7. Put washer (9) and lever assembly (10) in position on the shaft.8. Install the bolts that hold lever assembly (10) and yoke (3) in place on the shaft.9. Do Steps 2 through 8 and assemble the other side of the brake control valve body. 10. Install spring (12), stem (13) and spiral lockring (14) in each piston (11). 11. Turn the levers so the yoke will slide into the groove in the piston assembly. Install piston assemblies (16) in the brake control valve body.12. Install plugs (15) in the brake control valve body with tooling (B).13. Assemble each guide assembly (31) as follows: a) Install stem (23) into sleeve (17). Install retaining ring (18) on the stem.b) Install shims (19) and spring (20) on sleeve (17). Install collar (21) and retaining ring (22). 14. Install retainer (25), spring (26), poppet (27),
Spiral lockring (85) holds spring (83) under compression.
30. Remove spiral lockring (85), stem (84) and spring (83) from piston (82). 31. Remove bolt (89). Remove lever assembly (80) and washer (88) from the shaft. The pin can be removed from the lever if a replacement is needed.32. Remove plug (86). Remove bolt (87) that holds the yoke to the shaft. 33. While shaft (92) is removed, remove spacer (91), yoke (93) and spacer (90). 34. Remove four retaining rings (95) with tool (D) that hold dowels (94) in place. Use a punch and hammer to remove dowels (94) from yoke (93). 35. Remove lip type seal (96) from the brake control valve body.36. Remove bearing (98) with tooling (B).37. Remove bearing (97) from the brake control valve body.38. Disassemble the other side of the brake control valve body the same way.39. Remove all plugs and fittings to clean the valve bodies.Assemble Steering And Brake Control Valve
1. Inspect all O-ring seals and gaskets for damage and make replacements if needed. Make sure the valve bodies and all parts of the valve are clean. Put clean hydraulic oil on all the parts.2. Install two bearings (1) with tooling (B) in the brake control valve body. 3. Put 7M7260 Liquid Gasket Material on the seal bore and let it become dry. Install lip type seal (2) with the lip of the seal toward the inside of the valve body with tooling (B).4. Put lubricant that is to be sealed on the lip of the seal. 5. Install dowels (4) in yoke (3). Install retaining rings (5) that hold the dowels in place with tool (D). 6. Put spacer (6), yoke (3) and spacer (7) in position in the brake control valve body. Slide shaft (8) into position through the yoke and spacers. Install a new pin in the lever if it was removed from the lever. 7. Put washer (9) and lever assembly (10) in position on the shaft.8. Install the bolts that hold lever assembly (10) and yoke (3) in place on the shaft.9. Do Steps 2 through 8 and assemble the other side of the brake control valve body. 10. Install spring (12), stem (13) and spiral lockring (14) in each piston (11). 11. Turn the levers so the yoke will slide into the groove in the piston assembly. Install piston assemblies (16) in the brake control valve body.12. Install plugs (15) in the brake control valve body with tooling (B).13. Assemble each guide assembly (31) as follows: a) Install stem (23) into sleeve (17). Install retaining ring (18) on the stem.b) Install shims (19) and spring (20) on sleeve (17). Install collar (21) and retaining ring (22). 14. Install retainer (25), spring (26), poppet (27),
Caterpillar parts catalog:
Parts support Caterpillar catalog:
2349505
SUPPORT
24M, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 773F, 773G, 773G LRC, 773G OEM, 775F, 775G, 775G LRC, 775G OEM, 777F, 777G, 834H, 834K, 844K, 854K, 988H, 988K, 990K, 992K, 993K, C...
24M, 735, 735B, 740, 740B, 770, 770G, 770G OEM, 772, 772G, 772G OEM, 773F, 773G, 773G LRC, 773G OEM, 775F, 775G, 775G LRC, 775G OEM, 777F, 777G, 834H, 834K, 844K, 854K, 988H, 988K, 990K, 992K, 993K, C...
2289093
SUPPORT AS
773F, 775F, 777C, 777D, 777F, 844H, 854K, 990H, 992K, 993K, C27, C32, TH48-E70
773F, 775F, 777C, 777D, 777F, 844H, 854K, 990H, 992K, 993K, C27, C32, TH48-E70
4P2289
SUPPORT AS-ENGINE
770G, 770G OEM, 773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777C, 777D, 777F, 777G, 844H, 844K, 854K, 990H, 990K, 992K, 993K, C27, C32
770G, 770G OEM, 773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 777C, 777D, 777F, 777G, 844H, 844K, 854K, 990H, 990K, 992K, 993K, C27, C32
7C9010
SUPPORT-BASE
5110B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 777F, 844, 844H, 854K, 990, 990 II, 990H, 992C, 992D, 992K, C32, TH48-E70
5110B, 631D, 631E, 631G, 633E II, 637E, 637G, 651E, 657E, 773B, 773D, 773E, 775B, 775D, 775E, 777F, 844, 844H, 854K, 990, 990 II, 990H, 992C, 992D, 992K, C32, TH48-E70
8X1032
SUPPORT-STEP
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 561...
120G, 120H, 120H ES, 120H NA, 120K, 120K 2, 12G, 12H, 12H ES, 12H NA, 12K, 130G, 135H, 135H NA, 140G, 140H, 140H ES, 140H NA, 140K, 140K 2, 143H, 160G, 160H, 160H ES, 160H NA, 160K, 163H, 163H NA, 561...
2568700
SUPPORT AS
770, 770G, 770G OEM, 772, 772G, 772G OEM, 773F, 773G, 773G LRC, 773G OEM, 775F, 775G, 775G LRC, 775G OEM, 777F, 777G
770, 770G, 770G OEM, 772, 772G, 772G OEM, 773F, 773G, 773G LRC, 773G OEM, 775F, 775G, 775G LRC, 775G OEM, 777F, 777G
2635430
SUPPORT GP-SEAT BELT
770, 772, 773F, 775F, 777F
770, 772, 773F, 775F, 777F
2814699
SUPPORT
773F, 775F, 777C, 777D, 777F, AD55B, AD60
773F, 775F, 777C, 777D, 777F, AD55B, AD60
2861194
SUPPORT AS
777F
777F
2732321
SUPPORT AS
777F
777F
2738875
SUPPORT AS
777F
777F
2806925
SUPPORT AS
777F
777F
2566764
SUPPORT AS
777F
777F
4393760
SUPPORT AS
773F, 775F, 777C, 777D, 777F, AD55B, AD60
773F, 775F, 777C, 777D, 777F, AD55B, AD60
2814700
SUPPORT AS
773F, 775F, 777C, 777D, 777F
773F, 775F, 777C, 777D, 777F
2814699
SUPPORT
773F, 775F, 777C, 777D, 777F, AD55B, AD60
773F, 775F, 777C, 777D, 777F, AD55B, AD60
2522303
SUPPORT
777F, 777G
777F, 777G
2522302
SUPPORT
777F, 777G
777F, 777G
2738942
SUPPORT AS
777F
777F
2738939
SUPPORT AS
777F
777F
2738938
SUPPORT AS
777F
777F
2732344
SUPPORT AS
777F
777F
2557666
SUPPORT AS
773F, 775F, 777F
773F, 775F, 777F