SUPPORT AS 4211984 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 207-1600(1) Rubber Lubricant 1
207-1601 Rubber Lubricant 1
B - LOCTITE C5-A Copper Antiseize -
C 1U-6396 O-Ring Assembly Compound 1
D - LOCTITE 771 -
(1) For Use in EAMEStart By:
Remove the oil filter.
Remove the turbocharger.
Illustration 1 g02649150
Remove sensors (1) and remove tube assembly (2).
Illustration 2 g02649198
Remove bolts (7). Remove the elbows and pipe (6).
Remove bolts (3). Remove locknuts (4), along with the washers, the spacers, and the studs.
Remove manifold (5). Discard the gaskets and replace upon installation.
Repeat Step 1 through Step 4 for the other side.
Illustration 3 g02649284
Remove bolts (8). Remove nuts (10) and the studs.
Remove manifold (9). Discard the gaskets and replace upon installation.
Illustration 4 g02649319
Remove brace (13).
Remove pipes (12) and the O-ring seals.
Remove bolt (15) and three bolts (16). Remove bracket (14). Installation Procedure
Install manifolds (5) and (9) in the reverse order of removal.
Tighten bolt (15) to a torque of 54 7 N m (40 5 lb ft).
Lubricate the O-ring seals for pipe (12) with Tooling (A). Ensure that the cup plugs have been removed prior to installation.
Apply Tooling (B) to the threads of nuts (10). Tighten the studs to 35 5 N m (26 4 lb ft).
Lubricate the O-ring seals of pipe (6) with Tooling (A).
Illustration 5 g00793378
Tightening sequence for locknuts (4).
Apply Tooling (B) to the threads of locknuts (4). Tighten to 38 5 N m (28 4 lb ft).
Apply Tooling (C) to the bore and O-ring seals of tube assembly (2).
Apply Tooling (D) to sensors (1).