9H7687 SUPPORT ASSEM. Caterpillar parts
583K, 977D, 977H, 977K, 983, D7F, D8H, D8K
Rating:
Alternative (cross code) number:
CA9H7687
9H-7687
9H7687
CA9H7687
9H-7687
9H7687
Weight: 0.50 pounds 0 kg.
PIPELAYER, TRACK-TYPE TRACTOR,
Compatible equipment models: 9H7687:
Information:
Note: If the problem occurs during high engine loads then refer to Troubleshooting, "Low Power/Poor or No Response to Throttle".Probable Causes
Diagnostic codes
Event codes
Throttle signal
Intake manifold pressure
Fuel supply
Air inlet and exhaust system
Accessory equipment
Specific conditionsRecommended Actions
Diagnostic Codes and Event Codes
Certain diagnostic codes and/or event codes may cause poor performance. Connect the electronic service tool and check for active codes and/or logged codes. Troubleshoot any codes that are present before continuing with this procedure.Throttle Signal
Monitor "Throttle Position" on Caterpillar Electronic Technician (ET). Verify that you can achieve full throttle. Refer to Troubleshooting, "Speed Control - Test" for the proper troubleshooting procedure.Intake Manifold Pressure
Use Cat ET to monitor the "Fuel Position" and the "Rated Fuel Limit" during engine operation. If "Fuel Position" does not equal "Rated Fuel Limit" there may be a problem with the engine's intake air system. Check for the proper operation of the following components:
TurbochargerRefer to Systems Operation/Testing and Adjusting for specific information.
Monitor the status of the intake manifold pressure sensor on Cat ET for normal operation. Ensure that the status for the "Boost Pressure" parameter is reasonable. Ensure that the intake manifold pressure fluctuates with the demand of the engine. Fuel Supply
Check the fuel lines for the following problems: restrictions, collapsed lines and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
Check the fuel tank for foreign objects which may block the fuel supply.
Prime the fuel supply system if any of the following procedures have been performed:
Replacement of the fuel filters
Service on the low pressure fuel supply circuit
Replacement of unit injectors
Refer to the Operation and Maintenance Manual manual for the procedure. Note: A sight glass in the fuel supply line is helpful in diagnosing air in the fuel.
Cold weather adversely affects the characteristics of the fuel. Refer to the Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold weather operation.
Check the fuel pressure during engine cranking. Check the fuel pressure after the fuel filter. Refer to the Systems Operation/Testing and Adjusting manual for the correct pressure values. If the fuel pressure is low, replace the fuel filters. If the fuel pressure is still low, check the following items: fuel transfer pump, fuel transfer pump coupling and fuel pressure regulating valve. Air Inlet and Exhaust System
Check for an air filter restriction. Clean plugged air filters or replace plugged air filters. Refer to the Operation and Maintenance Manual.
If air shutoff valves are installed, verify that the air shutoff valves are fully opened.
Check the air inlet and exhaust system for restrictions and/or for leaks. Refer to the Systems Operation/Testing and Adjusting for information on the air inlet and exhaust system. Accessory Equipment
Check all accessory equipment for problems that may create excessive load on the engine. Repair any damaged components or replace any damaged components.
Diagnostic codes
Event codes
Throttle signal
Intake manifold pressure
Fuel supply
Air inlet and exhaust system
Accessory equipment
Specific conditionsRecommended Actions
Diagnostic Codes and Event Codes
Certain diagnostic codes and/or event codes may cause poor performance. Connect the electronic service tool and check for active codes and/or logged codes. Troubleshoot any codes that are present before continuing with this procedure.Throttle Signal
Monitor "Throttle Position" on Caterpillar Electronic Technician (ET). Verify that you can achieve full throttle. Refer to Troubleshooting, "Speed Control - Test" for the proper troubleshooting procedure.Intake Manifold Pressure
Use Cat ET to monitor the "Fuel Position" and the "Rated Fuel Limit" during engine operation. If "Fuel Position" does not equal "Rated Fuel Limit" there may be a problem with the engine's intake air system. Check for the proper operation of the following components:
TurbochargerRefer to Systems Operation/Testing and Adjusting for specific information.
Monitor the status of the intake manifold pressure sensor on Cat ET for normal operation. Ensure that the status for the "Boost Pressure" parameter is reasonable. Ensure that the intake manifold pressure fluctuates with the demand of the engine. Fuel Supply
Check the fuel lines for the following problems: restrictions, collapsed lines and pinched lines. If problems are found with the fuel lines, repair the lines and/or replace the lines.
Check the fuel tank for foreign objects which may block the fuel supply.
Prime the fuel supply system if any of the following procedures have been performed:
Replacement of the fuel filters
Service on the low pressure fuel supply circuit
Replacement of unit injectors
Refer to the Operation and Maintenance Manual manual for the procedure. Note: A sight glass in the fuel supply line is helpful in diagnosing air in the fuel.
Cold weather adversely affects the characteristics of the fuel. Refer to the Operation and Maintenance Manual for information on improving the characteristics of the fuel during cold weather operation.
Check the fuel pressure during engine cranking. Check the fuel pressure after the fuel filter. Refer to the Systems Operation/Testing and Adjusting manual for the correct pressure values. If the fuel pressure is low, replace the fuel filters. If the fuel pressure is still low, check the following items: fuel transfer pump, fuel transfer pump coupling and fuel pressure regulating valve. Air Inlet and Exhaust System
Check for an air filter restriction. Clean plugged air filters or replace plugged air filters. Refer to the Operation and Maintenance Manual.
If air shutoff valves are installed, verify that the air shutoff valves are fully opened.
Check the air inlet and exhaust system for restrictions and/or for leaks. Refer to the Systems Operation/Testing and Adjusting for information on the air inlet and exhaust system. Accessory Equipment
Check all accessory equipment for problems that may create excessive load on the engine. Repair any damaged components or replace any damaged components.
Cat SIS web machinery list:
Parts support Caterpillar catalog:
4S7368
SUPPORT GP-ENGINE
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6K6571
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977K
977K
1P7590
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3S6721
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6P3593
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583K, D8H, D8K
9H6531
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977D
977D
8M1664
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12E, 977H
12E, 977H
4N7711
SUPPORT ASSEM.
245, 245B, 621B
245, 245B, 621B
4N4631
SUPPORT AS-ENGINE
245, 578, 583R, 587R, D8N, D8R, D8R II
245, 578, 583R, 587R, D8N, D8R, D8R II
4N7864
SUPPORT ASSEM. (L. H. Rear)
140G, D6C
140G, D6C
4N7862
SUPPORT ASSEM. (R. H. Rear)
140G, D6C
140G, D6C
4N4847
SUPPORT
977K, 977L
977K, 977L