SUPPRESSION GP-SOUND 3360263 - Caterpillar

Illustration 3 g00588165
Install washers (6) and nuts (7). Tighten the nuts by hand.
Repeat Step 14 through Step 17 for the Number 3 main bearing cap.
Lower the lifting device.
Illustration 4 g00588166
Illustration 5 g00588167Note: Thrust plate (8) and thrust plate (9) should only be installed on the rear main bearing. If necessary, pry the crankshaft to install the plates. Be careful not to contact any of the finished surfaces.Note: For the G3612 Engine, install the thrust plates on the rear main bearing for rear driven equipment. Install the thrust plates on the front main bearing for front driven equipment.Note: For the G3616 Engine, install the thrust plates on the rear main bearing for rear driven equipment. Install the thrust plates on the front main bearing for front driven equipment.
Put clean engine oil on the face of rear thrust plate (8). Roll the thrust plate into position in the cylinder block.
Put clean engine oil on the face of rear thrust plate (9). Roll the thrust plate into position in the cylinder block.
Install the remainder of the main bearing caps. Be sure to follow the procedure that was given in Step 14 through Step 17.
Install the brackets for the crankshaft timing pins.
Illustration 6 g00588169
Illustration 7 g00588171
Put clean engine oil on the face of the washer and the threads of the saddle bolts (10).
Install saddle bolts (10) on the right side of the engine. Begin at the front of the engine. Tighten saddle bolts (10) to a torque of 215 40 N m (160 30 lb ft).
Put the reaction sleeves in position over the nuts. Install wrench (11) into one of the holes in the nut.
Raise the tensioners until the tensioners are against the reaction sleeve.
Install the adapter nuts. Tighten the nuts by using a 12 inch ratchet. After the nuts are tight, the nuts should be loosened 1/4 turn.
Before you operate the pump, ensure that all connections are secure. Ensure that all hoses are in good condition. Oil escaping under high pressure can cause personal injury.
Operate the pump to the correct pressure stated in Engine News, SEBD9405, "The Stud Tensioner Tool Groups for 3600, C280, and G3600 Engines Require Different Hydraulic Pressures". This will put tension on the studs.
Use wrench (11) to tighten the nuts securely.
Slowly release the pressure.
Repeat Step 30 through Step 32.
Install the tensioner on each of the other main bearing caps. Repeat Step 27 through Step 33 for each remaining main bearing cap nut.
Install saddle bolts (10) on the left side of the engine. Begin at the front of the engine. Tighten saddle bolts (10) to a torque of 215 40 N m (160 30 lb ft).
Tighten the saddle bolts on the right side of the engine to a torque of 1825 175 N m (1340 130 lb ft).
Tighten the saddle bolts on the left side of the engine to a torque of 1825 175 N m (1340 130 lb ft). Install the engine mounting bolts on both sides of the engine.
Clean the gasket surfaces on