2243292 SUSPENSION & MTG GP-FRONT Caterpillar parts
776D, 777D
Rating:
Alternative (cross code) number:
CA2243292
224-3292
2243292
CA2243292
224-3292
2243292
TRACTOR, TRUCK,
Information:
Installation Procedure
Table 2
Required Tools
Tool Part Number Part Description Qty
A - Distilled Water -
De-ionized Water
Diesel Exhaust Fluid (DEF)
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 6 g06145649
If necessary, follow Step 2.a through Step 2.c to install new connections to diesel exhaust fluid pump (26).
Remove plugs from the open ports on diesel exhaust fluid pump (26). Install new connections (29) to the diesel exhaust fluid pump. Tighten the connection to a torque of 5.5 N m (49 lb in).
Remove plugs from the open port on diesel exhaust fluid pump (26). Install new connection (30) to the diesel exhaust fluid pump. Tighten the connection to a torque of 4.5 N m (40 lb in).
Remove plugs from the open ports on diesel exhaust fluid pump (26). Install new connection (31) and a new connection (32) to the diesel exhaust fluid pump. Tighten the connections to a torque of 4.5 N m (40 lb in).
Illustration 7 g03419524
If necessary, install a new filter (28) (not shown). Refer to Operation and Maintenance Manual, "Diesel Emission Fluid (DEF) Filter - Clean/Replace" for the correct procedure.
Position diesel exhaust fluid pump (26) onto bracket (27).
Install bolts (25) to diesel exhaust fluid pump (26). Support the weight of the diesel exhaust fluid pump as the bolts are installed.
Tighten bolts (25) to a torque of 19 N m (168 lb in).
Illustration 8 g03419415
Remove cap (20) from connection on the diesel exhaust fluid pump.
Install manifold (23) to the diesel exhaust fluid pump.
Install bolts (24) to manifold (23) finger tight.
Apply Tooling (B) to a new O-ring seal (21) (not shown) and a new O-ring seal (22) (not shown).
Position cap (20) onto manifold (23).Note: Ensure that the cap is correctly installed onto the connection on the diesel exhaust fluid pump.
Install Allen head bolts (19) to cap (20) finger tight.
Tighten Allen head bolts (19) to a torque of 10 N m (89 lb in).
Tighten bolts (24) to a torque of 4 N m (35 lb in).
Illustration 9 g03419414
Position bracket (16) onto the bracket for diesel exhaust fluid pump.
Install bolts (12), bolts (15), and bolts (17) to bracket (16). Tighten the bolts to a torque of 4 N m (35 lb in).
Connected harness assembly (17) to the diesel exhaust fluid pump.
Position bracket (13) onto bracket (16).
Install bolt (14). Tighten bolt (14) to a torque of 4 N m (35 lb in).
Illustration 10 g06140822
Remove the plugs and
Table 2
Required Tools
Tool Part Number Part Description Qty
A - Distilled Water -
De-ionized Water
Diesel Exhaust Fluid (DEF)
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Ensure that all components are clean and free from wear and damage. If necessary, replace any components that are worn or damaged.
Illustration 6 g06145649
If necessary, follow Step 2.a through Step 2.c to install new connections to diesel exhaust fluid pump (26).
Remove plugs from the open ports on diesel exhaust fluid pump (26). Install new connections (29) to the diesel exhaust fluid pump. Tighten the connection to a torque of 5.5 N m (49 lb in).
Remove plugs from the open port on diesel exhaust fluid pump (26). Install new connection (30) to the diesel exhaust fluid pump. Tighten the connection to a torque of 4.5 N m (40 lb in).
Remove plugs from the open ports on diesel exhaust fluid pump (26). Install new connection (31) and a new connection (32) to the diesel exhaust fluid pump. Tighten the connections to a torque of 4.5 N m (40 lb in).
Illustration 7 g03419524
If necessary, install a new filter (28) (not shown). Refer to Operation and Maintenance Manual, "Diesel Emission Fluid (DEF) Filter - Clean/Replace" for the correct procedure.
Position diesel exhaust fluid pump (26) onto bracket (27).
Install bolts (25) to diesel exhaust fluid pump (26). Support the weight of the diesel exhaust fluid pump as the bolts are installed.
Tighten bolts (25) to a torque of 19 N m (168 lb in).
Illustration 8 g03419415
Remove cap (20) from connection on the diesel exhaust fluid pump.
Install manifold (23) to the diesel exhaust fluid pump.
Install bolts (24) to manifold (23) finger tight.
Apply Tooling (B) to a new O-ring seal (21) (not shown) and a new O-ring seal (22) (not shown).
Position cap (20) onto manifold (23).Note: Ensure that the cap is correctly installed onto the connection on the diesel exhaust fluid pump.
Install Allen head bolts (19) to cap (20) finger tight.
Tighten Allen head bolts (19) to a torque of 10 N m (89 lb in).
Tighten bolts (24) to a torque of 4 N m (35 lb in).
Illustration 9 g03419414
Position bracket (16) onto the bracket for diesel exhaust fluid pump.
Install bolts (12), bolts (15), and bolts (17) to bracket (16). Tighten the bolts to a torque of 4 N m (35 lb in).
Connected harness assembly (17) to the diesel exhaust fluid pump.
Position bracket (13) onto bracket (16).
Install bolt (14). Tighten bolt (14) to a torque of 4 N m (35 lb in).
Illustration 10 g06140822
Remove the plugs and
Caterpillar SIS machinery equipment:
Caterpillar SIS
776D Tractor AFS00001-UP (MACHINE) POWERED BY 3508B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
776D Tractor AFS00001-UP (MACHINE) POWERED BY 3508B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
777D Off-Highway Truck AGC00001-UP (MACHINE) POWERED BY 3508B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
777D Truck AGY00001-UP (MACHINE) POWERED BY 3512B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
777D Truck AGY00001-UP (MACHINE) POWERED BY 3512B Engine »
224-3292
SUSPENSION & MTG GP-FRONT
Caterpillar parts catalog:
Parts suspension Caterpillar catalog:
1995727
SUSPENSION GP-SEAT
769D, 771D, 773D, 773E, 775D, 775E, 776D, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 793B, 793C, 793D, 797B
769D, 771D, 773D, 773E, 775D, 775E, 776D, 777D, 784B, 784C, 785B, 785C, 785D, 789B, 789C, 793B, 793C, 793D, 797B
2239648
SUSPENSION GP-REAR
776D, 777D
776D, 777D
9D2680
SUSPENSION GP-FRONT
776, 776C, 776D, 777, 777B, 777D
776, 776C, 776D, 777, 777B, 777D
8J8865
SUSPENSION GP-REAR
776C, 776D, 777, 777B, 777D
776C, 776D, 777, 777B, 777D
2245835
SUSPENSION AR
776D, 777D
776D, 777D
2415846
SUSPENSION AR
776D, 777D
776D, 777D
3969813
SUSPENSION GP-FRONT
777D, 777G
777D, 777G
3427848
SUSPENSION GP-FRONT
770G, 770G OEM
770G, 770G OEM
6R0191
SUSPENSION GP-BOGIE
AP-1000
AP-1000
3T4414
SUSPENSION GP-BOGIE
D11N, D11R
D11N, D11R
1V0360
SUSPENSION SEAT GROUP
824B, 825B, 826B, 834, 988
824B, 825B, 826B, 834, 988
3725769
SUSPENSION GP-BOGIE
277D, 287D
277D, 287D
3814188
SUSPENSION GP-BOGIE
D9R, D9T
D9R, D9T
5T4466
SUSPENSION GP-REAR
789, 789B, 789C, 789D
789, 789B, 789C, 789D
3G0682
SUSPENSION GP-REAR
772, 772B, 773, 773B
772, 772B, 773, 773B
4215655
SUSPENSION GP-FRONT
793F, 793F CMD, 793F OEM, 793F-XQ
793F, 793F CMD, 793F OEM, 793F-XQ
3108204
SUSPENSION GP-REAR
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM
773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM