SWITCH AS-MULTIFUNCTION 3486692 - Caterpillar

Torque for four bolts to install control valve ... 48 4 N m (35 3 lb.ft.)(1) 5M3492 Spacer: Thickness ... 0.25 mm (.010 in.)Outside diameter ... 19.05 mm (.750 in.)One spacer will change pressure approximately ... 17 kPa (2.5 psi)7M1396 Spacer:Thickness ... 1.57 mm (.062 in.)Outside diameter ... 19.05 mm (.750 in.)One spacer will change pressure approximately ... 105 kPa (15.3 psi)7M1397 Spacer:Thickness ... 0.91 mm (.036 in.)Outside diameter ... 19.05 mm (.750 in.)One spacer will change pressure approximately ... 61 kPa (8.9 psi)(2) 7T1112 Spring: Quantity ... 4Length under test force ... 72.1 mm (2.84 in.)Test force ... 169 8 N (38.0 1.8 lb.)Free length after test ... 105.4 mm (4.15 in.)Outside diameter ... 20.6 mm (.81 in.)(3) 4M2381 Spring: Quantity ... 4Length under test force ... 12.2 mm (.48 in.)Test force ... 2.3 .2 N (.52 .04 lb.)Free length after test ... 22.6 mm (.89 in.)Outside diameter ... 7.6 mm (.30 in.)(4) 7G3046 Shim:Thickness ... 0.25 mm (.010 in.)Outside diameter ... 17.5 mm (.69 in.)One shim will change pressure approximately ... 52 kPa (7.5 psi)7G3177 Shim:Thickness ... 0.80 mm (.031 in.)Outside diameter ... 17.5 mm (.69 in.)One shim will change pressure approximately ... 161 kPa (23.3 psi)3T6822 Shim:Thickness ... 1.78 mm (.070 in.)Outside diameter ... 17.5 mm (.69 in.)One shim will change pressure approximately ... 363 kPa (52.7 psi)(5) 3P3202 Spring (outer): Quantity ... 4Color code ... light blue stripeLength under test force ... 34.8 mm (1.37 in.)Test force ... 43.2 2.2 N (9.7 .5 lb.)Free length after test ... 106.2 mm (4.18 in.)Outside diameter ... 26.9 mm (1.06 in.)(6) 7T1118 Spring (inner with light green stripe): Quantity ... 2Length under test force ... 52.3 mm (2.06 in.)Test force ... 172 9 N (38.7 2.0 lb.)Free length after test ... 59.2 mm (2.33 in.)Outside diameter ... 5.9 mm (.63 in.)(7) 7T8568 Spring (inner with red stripe): Quantity ... 2Length under test force ... 47.5 mm (1.87 in.)Test force ... 193 10 N (43.4 2.2 lb.)Free length after test ... 62.2 mm (2.45 in.)Outside diameter ... 15.5 mm (.61 in.)(8) 7G3046 Shim: Thickness ... 0.25 mm (.010 in.)Outside diameter ... 17.5 mm (.69 in.)One shim will change pressure approximately ... 38 kPa (5.5 psi)7G3177 Shim:Thickness ... 0.80 mm (.031 in.)Outside diameter ... 17.5 mm (.69 in.)One shim will change pressure approximately ... 118 kPa (17.1 psi)(9) 4J6555 Spring: Length under test force ... 28.4 mm (1.12 in.)Test force ... 4.9 4 N (1.14 .10 lb.)Free length after test ... 35.1 mm (1.38 in.)Outside diameter ... 8.6 mm (.34 in.)Adjustment Procedure for Clutch Levers and Spring Assemblies
This adjustment should be made before any system pressures are adjusted. 1. Remove cover (14) and loosen bolts (10).2. Move clutch lever (15) until roller (13) is in contact but not depressing plunger (12).3. Move spring assembly (11) until the pin of the spring assembly is in the front detent of clutch lever (15) as shown.4. Tighten bolt