SWITCH 8W1285 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1A-1460 Bolt 3
2J-3507 Full Nut 1
5F-7347 Head 1
5H-1504 Hard Washer 1
5P-8245 Washer 1
6V-2183 Screw 1
8H-0684 Ratchet Wrench 1
9U-6235 Puller Plate 1
1U-9895 Cross Block 1
B 8T-0455 Liner Projection Tool Group 1
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Clean the cylinder block bore with 8T-9011 Component Cleaner before you install the cylinder liner.
Apply clean engine oil to the cylinder block bore. Do not apply the clean engine oil to the top 50.0 mm (2.00 inch) of the cylinder block bore.
Illustration 1 g00635369
Install Tooling (A).
Install cylinder liner (1).
Press cylinder liner (1) into the cylinder block within 50.0 mm (2.00 inch) of the top of the cylinder block. Note: Cylinder liner (1) is a press fit to a distance of 0.03 mm ( 0.001 inch) from the top of the cylinder block.
Apply 6V-1541 Quick Cure Primer to the exposed area of cylinder liner (1). Also apply 9S-3265 Compound to the exposed area of cylinder liner (1).
Wipe off any excess compound from cylinder liner (1).
Illustration 2 g00635363
Use Tooling (B) to check that cylinder liner (1) is 0.10 mm (0.004 inch) above the cylinder block or below the cylinder block.
Immediately after you install a new cylinder liner, follow the recommendations below:
Do not operate the engine at full load.
Do not operate the engine at high speed.
Do not allow the engine to run at low idle for an extended period of time. End By:
Install the piston cooling jets. Refer to Disassembly and Assembly, "Piston Cooling Jets - Install".
Install the pistons and connecting rods. Refer to Disassembly and Assembly, "Piston and Connecting Rods - Install".
Install the cylinder head. Refer to Disassembly and Assembly, "Cylinder Head - Install".