TANK GP-HYDRAULIC 2501035 - Caterpillar

Illustration 1 g03442137
Typical Example
Illustration 2 g01356356
Alignment of the bearing shell
Table 1
The mating surfaces of the connecting rod are produced by hydraulically fracturing the forged connecting rod.
Callout Quantity Part Specification Description
1 - Connecting rod bolts Use new Torx bolts (1) for this procedure.
Use a Torx socket to tighten the Torx bolts to a torque of 40 N m (30 lb ft)
Tighten the Torx bolts for an additional 120 degrees.
After removal of the connecting rod, reassemble the connecting rod cap to the connecting rod. Tighten the assembly to the following torque 15 N m (133 lb in).
2 - The bearing shell for the connecting rod
A - Alignment of the bearing shell The bearing shell for the connecting rod must be aligned equally from both ends of the connecting rod.
Refer to the Disassembly and Assembly Manual for information on the alignment tool.
Table 2
Bearing Width for the Connecting Rod 31.47 mm (1.2390 inch) to 31.73 mm (1.2492 inch)
Bearing Width for the Connecting Rod Cap 31.47 mm (1.2390 inch) to 31.73 mm (1.2492 inch)
Thickness of Connecting Rod Bearing at the Center 1.995 mm (0.0785 inch) to 2.002 mm (0.0788 inch)
Thickness of Connecting Rod Bearing for the Cap at the Center 1.995 mm (0.0785 inch) to 2.002 mm (0.0788 inch)
Bearing Clearance 0.031 mm (0.0012 inch) to 0.078 mm (0.0031 inch)
Illustration 3 g03442182
Table 3
Connecting Rod Dimensions
Callout Quantity Part Specification Description
B - Diameter of the bore for the piston pin 43.01 to 43.04 mm (1.693 to 1.694 inch)
C - Distance between bearing centers 219.05 to 219.10 mm (8.624 to 8.626 inch)
D - Diameter for the bore for the connecting rod bearing 72.045 mm (2.8364 inch) to 72.058 mm (2.8369 inch)
Illustration 4 g01356360Connecting rods are color coded. The color code is a reference for the length (Y) of the connecting rod. Refer to table 4 for the different lengths of connecting rods.
Table 4
Length Grades for Connecting Rods
Grade Letter Color Code Length (Y)
F Red 163.310 mm (6.4295 inch) to 163.343 mm (6.4308 inch)
G Orange 163.264 mm (6.4277 inch) to 163.297 mm (6.4290 inch)
H White 163.219 mm (6.4259 inch) to 163.252 mm (6.4272 inch)
J Green 163.173 mm (6.4241 inch) to 163.206 mm (6.4254 inch)
K Purple 163.127 mm (6.4223 inch) to 163.160 mm (6.4236 inch)
L Blue 163.081 mm (6.4205 inch) to 163.114 mm (6.4218 inch)