TANK GP-COOLANT 3648431 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 398-9615 Air Gap Measuring Gauge 1
B 9S-0215 Dial Indicator 1
Illustration 1 g02893279
Disconnect harness assembly (1).
Illustration 2 g02893399
Remove bolt (2), crankshaft position sensor (3), and the O-ring seal.Installation Procedure
Install crankshaft position sensor (3) in the reverse order of removal.
Tighten bolt (2) to a torque of 4.5 0.5 N m (40 4 lb in).
Illustration 3 g06049901
Check the air gap if sensor (5), gear case (6) or pulser gear (3) is changed. The Air Gap (X) is changed with different thickness shims (4). The Air Gap (X) should be 0.25 1.40 mm (0.010 0.055 inch).There are 3 shims with the following thicknesses.4A = 0.25mm4B = 0.50 mm4C = 1.00 mmRefer to illustration 3 for the differences in shape between the shims.
Illustration 4 g03321556
Rotate engine to 1TC.
Illustration 5 g03321559
Illustration 6 g03321650
Install Tooling (A) and Tooling (B). Use Tooling (A) and Tooling (B) to measure Protrusion (Y).
Refer to Protrusion (Y) measurement, and use the following table to select the shims.
Table 2
Protrusion (Y) Thickness and number of Shims
0.25 mm
(0.010 inch) 0.50 mm
(0.020 inch) 1.00 mm
(0.039 inch)
4A
389-5283 4B
389-5284 4C
389-5285
2.25 mm to 2.50 mm (0.089 inch to 0.098 inch) 1 2
2.00 mm to 2.25 mm (0.079 inch to 0.089 inch) 2
1.75 mm to 2.00 mm (0.069 inch to 0.079 inch) 1 1 1
1.50 mm to 1.75 mm (0.059 inch to 0.069 inch) 1 1
1.25 mm to 1.50 mm (0.049 inch to 0.059 inch) 1 1
1.00 mm to 1.25 mm (0.039 inch to 0.049 inch) 1
0.75 mm to 1.00 mm (0.030 inch to 0.039 inch) 1 1
0.50 mm to 0.75 mm (0.020 inch to 0.030 inch) 1
0.25 mm to 0.50 mm (0.010 inch to 0.020 inch) 1
0.00 mm to 0.25 mm (0.000 inch to 0.010 inch)