TERMINAL-RING 3495637 - Caterpillar

Lower the temperature of the two bearing cups. Install one bearing cup to bearing cage (16).
Lubricate two bearing cones (23) with the lubricant that is being sealed.
Install two bearing cones (23) to bearing cage (16).
Install the second bearing cup to bearing cage (16).
Install retainer (22) and six bolts (21) to bearing cage (16). Note: The part number on retainer (22) should be visible.
Illustration 22 g01094890
Apply Tooling (L) to the outer edge of lip seal (20) (not shown) prior to installation.
Use Tooling (A) in order to install lip seal (20) to bearing cage (16). Note: The lip of lip seal (20) must face toward the inside of bearing cage (16).Note: Lip seal (20) must contact the counterbore in bearing cage (16).
Illustration 23 g01094891
Position bearing cage (16), the spacer, and gear (19) in a suitable press. Install shaft (18) through gear (19), the spacer, and bearing cage (16).
Illustration 24 g01094132
Illustration 25 g01094131
Install O-ring seal (17) to bearing cage (16).
Install Tooling (C) and a suitable lifting device to bearing cage (16). The weight of bearing cage (16) is approximately 95 kg (210 lb). Install bearing cage assembly (16) to transfer gear case (7).
Illustration 26 g01094126
Install 11 bolts (15) to bearing cage (16). Tighten bolts (15) to a torque of 135 20 N m (100 15 lb ft).
Illustration 27 g01094125
Install yoke (13) and O-ring seal (14).
Illustration 28 g01094123
Install retainer (12) and bolt (11) to yoke (13). Tighten bolt (11) to a torque of 480 52 N m (355 40 lb ft).
Illustration 29 g01094892
Lower the temperature of bearing cup (9). Install bearing cup (9) to bearing cage (6).
Illustration 30 g01094893
Install O-ring seal (10) to bearing cage (6).
Illustration 31 g01094894
Apply Tooling (L) to the outer edge of lip seal (8) (not shown) prior to installation.
Use Tooling (A) in order to install lip seal (8) to bearing cage (6). Note: Lip seal (8) must contact the counterbore in bearing cage (6). The lip of seal (8) must face toward the inside of bearing cage (6).
Illustration 32 g01094117
Turn the transfer gear case. The weight of the transfer gear case is approximately 520 kg (1150 lb).
Install bearing cage (6) to the transfer gear case.
Install eight bolts (5) to bearing cage (6). Tighten bolts (5) to a torque of 55 10 N m (40 7 lb ft).
Illustration 33 g01094116
Install yoke (3) and O-ring seal (4).
Illustration 34 g01094114
Install retainer (2) and bolt (1) to yoke (3). Tighten bolt (1) to a torque of 480 52 N m (355 40 lb ft). End By:
Connect the output transfer gears to the transmission. Refer to Disassembly and Assembly, "Transmission to Output Transfer Gears - Connect".