5K0786 TERMINAL-SOLDER Caterpillar parts
215, 225, 518, 528, 777, 824B, 920, 930, 930R, 941, 950, 951B, 955H, 955K, 955L, 966C, 980B, 992, D4D, D5H, G3508, G3512, G3516
Rating:
Alternative (cross code) number:
CA5K0786
5K-0786
5K0786
CA5K0786
5K-0786
5K0786
Weight: 7 pounds 3 kg.
EXCAVATOR, WHEEL SKIDDER,
Compatible equipment models: 5K0786:
Information:
Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Nickel Anti-Seize Lubricant -
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.
Illustration 1 g03389516
Remove temperature sensor (3). Disconnect tube assembly (4). Loosen clamp (1) and disconnect strap (2).
Illustration 2 g03389543
Disconnect band clamp (6) and remove inlet module (catalyst) (5). Installation Procedure
Note: When installing a new inlet module (catalyst) or a cleaned inlet module (catalyst), a DOC reset must be performed. Refer to Special Instruction, REHS8180, "Aftertreatment Filter Maintenance on Tier 4 Final Products Equipped with a Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and a Selective Catalyst Reduction (SCR) Filter" for the correct procedure.
Install inlet module (catalyst) (5) in the reverse order of removal.
Illustration 3 g03389555
Facing the Inlet Module Assembly.
Install clamp (1) to Dimension (Y). Dimension (Y) is 30° 5°. Tighten clamp (1) to a torque of 60 5 N m (44 4 lb ft).
Illustration 4 g03381770
Typical Example
Note: Do not use power tools in order to torque strap (2).
Apply Tooling (A) to the threads of strap (2) along Distance (Z). Distance (Z) is 25 mm (1.0 inch) above the trunnion. Tighten strap (2) to a torque of 15 + 3 - 0 N m (133 + 27 - 0 lb in).
Illustration 5 g03381887
Cutaway view of band clamp (6) in position on the assembly.
Note: Do not use power tools in order to torque band clamp (6).
Verify that the cup of the Ball Joint (G) does not touch the radius of the Ball (F). Position band clamp (6) and hand tighten band clamp (6). Band clamp (6) should be in the center of the joint.
Dimension (D) and Dimension (E) should be equal within 2.0 mm (0.08 inch). Repeat the measurements every 90° around band clamp (6). If necessary, adjust band clamp (6).
Torque band clamp (6) to a torque of 35 2 N m (26 1 lb ft).
Apply Tooling (A) to the threads of temperature sensor (3). Tighten temperature sensor (3) to a torque of 45 5 N m (33 4 lb ft).
Table 1
Required Tools
Tool Part Number Part Description Qty
A - Loctite Nickel Anti-Seize Lubricant -
Hot engine components can cause injury from burns. Before performing maintenance on the engine, allow the engine and the components to cool.
Wear goggles, gloves, protective clothing, and a National Institute for Occupational Safety and Health (NIOSH) approved P95 or N95 half-face respirator when handling a used Diesel Particulate Filter or Catalytic Converter Muffler. Failure to do so could result in personal injury.
Illustration 1 g03389516
Remove temperature sensor (3). Disconnect tube assembly (4). Loosen clamp (1) and disconnect strap (2).
Illustration 2 g03389543
Disconnect band clamp (6) and remove inlet module (catalyst) (5). Installation Procedure
Note: When installing a new inlet module (catalyst) or a cleaned inlet module (catalyst), a DOC reset must be performed. Refer to Special Instruction, REHS8180, "Aftertreatment Filter Maintenance on Tier 4 Final Products Equipped with a Diesel Particulate Filter (DPF), Diesel Oxidation Catalyst (DOC), and a Selective Catalyst Reduction (SCR) Filter" for the correct procedure.
Install inlet module (catalyst) (5) in the reverse order of removal.
Illustration 3 g03389555
Facing the Inlet Module Assembly.
Install clamp (1) to Dimension (Y). Dimension (Y) is 30° 5°. Tighten clamp (1) to a torque of 60 5 N m (44 4 lb ft).
Illustration 4 g03381770
Typical Example
Note: Do not use power tools in order to torque strap (2).
Apply Tooling (A) to the threads of strap (2) along Distance (Z). Distance (Z) is 25 mm (1.0 inch) above the trunnion. Tighten strap (2) to a torque of 15 + 3 - 0 N m (133 + 27 - 0 lb in).
Illustration 5 g03381887
Cutaway view of band clamp (6) in position on the assembly.
Note: Do not use power tools in order to torque band clamp (6).
Verify that the cup of the Ball Joint (G) does not touch the radius of the Ball (F). Position band clamp (6) and hand tighten band clamp (6). Band clamp (6) should be in the center of the joint.
Dimension (D) and Dimension (E) should be equal within 2.0 mm (0.08 inch). Repeat the measurements every 90° around band clamp (6). If necessary, adjust band clamp (6).
Torque band clamp (6) to a torque of 35 2 N m (26 1 lb ft).
Apply Tooling (A) to the threads of temperature sensor (3). Tighten temperature sensor (3) to a torque of 45 5 N m (33 4 lb ft).
Cat SIS web machinery list:
Parts terminal Caterpillar catalog:
2L8078
TERMINAL-RING
10-20B, 120H, 120H NA, 120M, 120M 2, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14H, 160H, 160H ES, 160H NA, 160M...
10-20B, 120H, 120H NA, 120M, 120M 2, 12H, 12H ES, 12H NA, 12M, 12M 2, 12M 3, 12M 3 AWD, 135H, 135H NA, 140H, 140H ES, 140H NA, 140M, 140M 2, 140M 3, 140M 3 AWD, 143H, 14H, 160H, 160H ES, 160H NA, 160M...
5P5694
TERMINAL-BLADE
120G, 12G, 130G, 140G, 16G, 225, 227, 235, 245, 303.5, 304.5, 3116, 3126, 3208, 320C, 320D FM, 320D FM RR, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3408, 3412, 3508, 3508B, 3512, 3512B, 3512C, 35...
120G, 12G, 130G, 140G, 16G, 225, 227, 235, 245, 303.5, 304.5, 3116, 3126, 3208, 320C, 320D FM, 320D FM RR, 3304, 3304B, 3306, 3306B, 3406, 3406B, 3406C, 3408, 3412, 3508, 3508B, 3512, 3512B, 3512C, 35...
2L8077
TERMINAL-RING
115, 120B, 120G, 120M, 120M 2, 12G, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140B, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 160G, 160M, 160M 2, 160M 3, 160M 3 AWD, 16G, 16M, 215, 216, 216B3, 225, 226B3...
115, 120B, 120G, 120M, 120M 2, 12G, 12M, 12M 2, 12M 3, 12M 3 AWD, 130G, 140B, 140G, 140M, 140M 2, 140M 3, 140M 3 AWD, 14G, 160G, 160M, 160M 2, 160M 3, 160M 3 AWD, 16G, 16M, 215, 216, 216B3, 225, 226B3...
6T1124
TERMINAL AS
130G, 140G, 1673C, 245, 3208, 3304, 3306, 3406, 3406B, 3408, 3408B, 3408C, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 5130, 578, 589, 627E, 631E, 637E, 651E, 657E,...
130G, 140G, 1673C, 245, 3208, 3304, 3306, 3406, 3406B, 3408, 3408B, 3408C, 3412, 3412C, 3412D, 3412E, 3508, 3508B, 3508C, 3512, 3512B, 3512C, 3516, 3516B, 5130, 578, 589, 627E, 631E, 637E, 651E, 657E,...
7N1271
TERMINAL AS
1673C, 16G, 3208, 3306, 3406, 3412, 966D, D342C, D4D
1673C, 16G, 3208, 3306, 3406, 3412, 966D, D342C, D4D
4M1816
TERMINAL ASSEM.
12E, 3406, 594, 920, 977H, D333A, D334, D336, D379, D4D, D6C
12E, 3406, 594, 920, 977H, D333A, D334, D336, D379, D4D, D6C
7F9224
TERMINAL
120, 120B, 120G, 12E, 12F, 12G, 130G, 140, 140G, 14E, 14G, 16, 16G, 225, 3208, 518, 528, 561B, 561C, 583H, 594, 613, 621, 621B, 621R, 623, 627, 627B, 630B, 631C, 633C, 633D, 637, 637B, 637D, 641, 641B...
120, 120B, 120G, 12E, 12F, 12G, 130G, 140, 140G, 14E, 14G, 16, 16G, 225, 3208, 518, 528, 561B, 561C, 583H, 594, 613, 621, 621B, 621R, 623, 627, 627B, 630B, 631C, 633C, 633D, 637, 637B, 637D, 641, 641B...
1F7240
TERMINAL
120, 120B, 120G, 12E, 12F, 12G, 130G, 140, 140G, 14E, 16, 16G, 215, 225, 561B, 561C, 572G, 583H, 583K, 594, 613, 621, 621B, 621R, 623, 627, 627B, 631C, 633D, 637, 637B, 637D, 641, 641B, 650B, 651, 657...
120, 120B, 120G, 12E, 12F, 12G, 130G, 140, 140G, 14E, 16, 16G, 215, 225, 561B, 561C, 572G, 583H, 583K, 594, 613, 621, 621B, 621R, 623, 627, 627B, 631C, 633D, 637, 637B, 637D, 641, 641B, 650B, 651, 657...
3N1915
TERMINAL
631C, 930, D7F, G3304, G3306, G342C, G353D, G379, G398, G399
631C, 930, D7F, G3304, G3306, G342C, G353D, G379, G398, G399
6K0613
TERMINAL
120G, 12G, 130G, 140G, 14G, 16G, 215, 225, 227, 235, 245, 307, 307B, 307C, 308C, 311, 311B, 311C, 312, 312B L, 312C L, 313B, 314C, 315, 315B, 315B L, 315C, 317, 317B LN, 318B, 318C, 320 L, 320B, 320B ...
120G, 12G, 130G, 140G, 14G, 16G, 215, 225, 227, 235, 245, 307, 307B, 307C, 308C, 311, 311B, 311C, 312, 312B L, 312C L, 313B, 314C, 315, 315B, 315B L, 315C, 317, 317B LN, 318B, 318C, 320 L, 320B, 320B ...
8S1813
TERMINAL
16G, 235, 245, 776, 777, 834, 977K, 977L, 988B, D8H, D8K, D9H
16G, 235, 245, 776, 777, 834, 977K, 977L, 988B, D8H, D8K, D9H
6A5072
TERMINAL
215, 245, 910, 920, 930, 936, 950, 950B, 966C
215, 245, 910, 920, 930, 936, 950, 950B, 966C
1152162
TERMINAL
G3508, G3512, G3516, G3606, G3608, G3612, G3616
G3508, G3512, G3516, G3606, G3608, G3612, G3616
3674308
TERMINAL-RING
3516C
3516C
4K4639
TERMINAL-SOLDER
304, 305.5, 306, 307C, 307D, 320D FM RR, 3516C, 525C, 769D, 771D, 773D, 775D, 776D, 777D, 844H, 950, 966C, 966F, 980, 980C, 990H, 992, AP-800C, AP555E, BG-225B, BG500E, C18, C27, C32, CB-22, CB-334E, ...
304, 305.5, 306, 307C, 307D, 320D FM RR, 3516C, 525C, 769D, 771D, 773D, 775D, 776D, 777D, 844H, 950, 966C, 966F, 980, 980C, 990H, 992, AP-800C, AP555E, BG-225B, BG500E, C18, C27, C32, CB-22, CB-334E, ...
1609228
TERMINAL
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32
3508, 3508B, 3512, 3512B, 3512C, 3516, 3516B, 3516C, C175-16, C175-20, C27, C32
1525545
TERMINAL AS
2570C, 2670C, 3406B, 3516C, 563C, 573C, C175-16, M316D, M318D, M318D MH, M322D, M322D MH
2570C, 2670C, 3406B, 3516C, 563C, 573C, C175-16, M316D, M318D, M318D MH, M322D, M322D MH
2233952
TERMINAL
PM3512, PM3516, PMG3516
PM3512, PM3516, PMG3516
3S6051
TERMINAL AS
1390, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 541, 551, 552, 594, 627G, 637G, 773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 793D, 824B, 825B, 834, 973C, 988, 992, C175-16, C175-20, CB-534D, CB-5...
1390, 3512, 3512B, 3512C, 3516, 3516B, 3516C, 541, 551, 552, 594, 627G, 637G, 773G, 773G LRC, 773G OEM, 775G, 775G LRC, 775G OEM, 793D, 824B, 825B, 834, 973C, 988, 992, C175-16, C175-20, CB-534D, CB-5...
2775662
TERMINAL
3512B, 3512C, C15, C18, C4.4, C6.6, C7.1, C9
3512B, 3512C, C15, C18, C4.4, C6.6, C7.1, C9
9W3962
TERMINAL AS
914G, 916, 926A, AP-1000B, C27, C32, G3406, IT14G, IT28B, SPF343C
914G, 916, 926A, AP-1000B, C27, C32, G3406, IT14G, IT28B, SPF343C
2153535
TERMINAL
PMG3516
PMG3516
1151184
TERMINAL-RING
320D2, 320D2 GC, 320D2 L, 323D2 L, 330B L, 525B, 533, 535B, 543, 938F, 938G, 950F, 950F II, 950G, 960F, 980G, AP-1055D, AP-600D, AP-655C, AP-655D, BG-2455D, BG-260D, BG600D, BG655D, D3G, D4G, D5G, G35...
320D2, 320D2 GC, 320D2 L, 323D2 L, 330B L, 525B, 533, 535B, 543, 938F, 938G, 950F, 950F II, 950G, 960F, 980G, AP-1055D, AP-600D, AP-655C, AP-655D, BG-2455D, BG-260D, BG600D, BG655D, D3G, D4G, D5G, G35...
4K5120
TERMINAL-BLADE
120B, 140B, 225, 777, 824, 834, 914G, 920, 928G, 930, 950G, 988, 988B, 992, D5M, D6M, D6R, D8H, G3508, G3512, G3516, IT14G, IT14G2, IT28G
120B, 140B, 225, 777, 824, 834, 914G, 920, 928G, 930, 950G, 988, 988B, 992, D5M, D6M, D6R, D8H, G3508, G3512, G3516, IT14G, IT14G2, IT28G