TIP-LONG 4492162 - Caterpillar

Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install bolts (19). Tighten bolts (19) to a torque of 205 10 N m (151 7 lb ft).
Install the bolts of Tooling (B)
Illustration 18 g06343315
Illustration 19 g06343314
Install O-ring seal (17) onto relief valve (16).
Install relief valve (16) into the head assembly. Tighten relief valve (16) to a torque of 570 20 N m (420 14 lb ft). Repeat for the opposite side.
Illustration 20 g06342009
Install spool (15).
Illustration 21 g06342005
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install O-ring seal (12) onto plug (11).
Install ball (14), spring (13), and plug (11) into cap (6). Repeat for the opposite side.
Illustration 22 g06342000
Illustration 23 g06341942
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install O-ring seal (10) onto cap (6).
Install washer (7), spring (8), guide (9), and cap (6) into the head assembly.
Repeat for the opposite side.
Illustration 24 g06341917
Install spool (4).
Illustration 25 g06341915
Install spring (3).
Illustration 26 g06341912
Improper assembly of parts that are spring loaded can cause bodily injury.To prevent possible injury, follow the established assembly procedure and wear protective equipment.
Install plug (2A). Tighten plug (2A) to a torque of 54 5 N m (40 4 lb ft). Repeat for the opposite side.
Illustration 27 g06344110
Install plug (2) and the O-ring seal. Tighten plug (2) to a torque of 53 2 N m (39 1 lb ft).
Illustration 28 g06341880
Install plugs (1) and the O-ring seals.
Remove the travel motor from Tooling (A) and (B). The weight of the travel motor is approximately 70 kg (154 lb).End By:
Install the travel motor.