TOOL KT- 2409946 - Caterpillar

Illustration 104 g01409098
Use a grinder in order to clean the welding area of plate (8). Completely remove all paint, rust, scale, slag, dirt, moisture, and so on, before welding.
Illustration 105 g01408181
Use a grinder in order to clean the welding area of the body and the canopy. Completely remove all paint, rust, scale, slag, dirt, moisture, and so on, before welding.
Illustration 106 g01408182
(W14) 6 mm (0.24 inch) Fillet weld with 1.5 mm (0.06 inch) root penetration (W15) 8 mm (0.3 inch) Square groove weld
Weld plate (8) to the body and the canopy.Note: Before welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Repeat Step 29 through 31 for the other side.Installation of the Body Down Indicator
Illustration 107 g01404741
Use a grinder in order to clean the welding area of the indicator on the front of the canopy. Completely remove all paint, rust, scale, slag, dirt, moisture, and so on, before welding.
Illustration 108 g01404742
Use a grinder in order to clean indicator (14). Completely remove all paint, rust, slag, dirt, moisture, and so on, before welding.
Illustration 109 g01404743
(A) 1097.5 3 mm (43.21 0.12 inch) (B) 60 5 mm (2.4 0.2 inch)
Position indicator (14) to the inside of canopy (6) .Note: Measurement (A) is from the inside of the sidewall assembly.
Once indicator (14) is aligned correctly, tack weld indicator (14) to the inside of canopy (6) .Note: Before tack welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Illustration 110 g01404745
(W16) 6 mm (0.24 inch) Fillet weld
Preheat indicator (14) and the inside of canopy (6) .Note: Before welding, preheat the welding areas to the proper temperature. Refer to ""Welding Instructions"". Use 164-3310 Infrared Thermometer in order to check for the proper preheat temperature.
Weld indicator (14) to the inside of canopy (6) .Note: Remove the slag after every weld pass.Miscellaneous
Remove all lifting eyes, alignment blocks, lugs, stiffeners, and braces from the truck body if shipping is not required. Grind the welds smooth prior to touch up painting and installation to the chassis.Note: If the body is shipped, some lugs or lifting eyes may be needed for tie-downs.
Ensure that all welds have been inspected.Reference""Weld Specifications and Parameters"" and ""Welding Instructions""
Clean the entire truck body.
Repaint the truck body, as needed.Liner Groups
Note: Body liner plates are installed after the body assembly is completed.Note: The protection plates for the body should be welded around the entire perimeter. A minimum of three weld passes is necessary in order to plug the holes or slots.Installation of the Rock Ejector Brackets
Illustration 111 g01404727
Note: Rock ejector bracket (5) is an optional factory installed item. Refer to Special Instructions, "789 Off-Highway Truck Assembly Procedure" for proper alignment of the 303-0517 Rock Ejector Bracket .Note: The procedure that is performed is with an installed body assembly.Note: When the body is fully assembled, all lifting eyes must be removed from the bottom of