TOOL-SET 4404999 - Caterpillar

Installation Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     138-7575     Link Bracket     2    
B     4C-5593     Anti-Seize Compound     1    
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Position a new gasket on the engine.
Illustration 1 g01142119
Attach Tooling (A) and a suitable lifting device to cylinder head (9) . The weight of cylinder head (9) is approximately 147 kg (325 lb). Position the cylinder head onto the dowels in the engine block.
Apply Tooling (B) to the threads of bolts (8) . Install bolts (8) . Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the following torque 285 25 N m (210 18 lb ft).Note: Refer to Reuse and Salvage Guidelines, SEBF8301, "Inspection and Reuse of Critical Fasteners Used in All Engines" for reuse criteria of bolts (8) .
Illustration 2 g01063104
Tighten bolts (8) according to the following procedure:
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 15 N m (118 11 lb ft).
Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (26) again in a numerical sequence to a torque of 160 15 N m (118 11 lb ft).
Place a mark on Bolt (1) through Bolt (26) .
Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn) from the mark on the bolts.
Loosen Bolt (1) through Bolt (26) until the washers are loose under the bolt heads.
Tighten Bolt (1) through Bolt (26) in a numerical sequence to a torque of 160 15 N m (118 11 lb ft).
Place a mark on Bolt (1) through Bolt (26) .
Rotate Bolt (1) through Bolt (26) in a numerical sequence. Rotate the bolts in the clockwise direction for 90 degrees (1/4 turn) from the mark on the bolts.
Tighten Bolt (27) through Bolt (31) in a numerical sequence to a torque of 28 7 N m (21 5 lb ft).Tighten the plugs (not shown) for the high-pressure oil gallery on each end of the cylinder head to the following torque 285 25 N m (210 18 lb ft).
Connect the sensors.
Connect hose assemblies (6) and (7) .
Illustration 3 g01063034
Connect hose (5) .
Install tube assembly (2) .
Connect tube assemblies (3) and (4) .
Install accessory drive group (1) .
Fill the cooling system. Refer to Operation and Maintenance Manual, "Refill Capacities and Recommendations".End By:
Install the valve mechanism cover base. Refer to Disassembly and Assembly, "Valve Mechanism Cover Base - Remove and Install".
Install the alternator. Refer to Disassembly and Assembly, " Alternator - Remove and Install".
Install the unit injectors. Refer to Disassembly and Assembly , "Unit Injector - Install".
Install the rocker arm and shaft. Refer to Disassembly and Assembly , "Rocker Arm and Shaft - Install".