TORQUE CONVERTER GP 3T5832 - Caterpillar

Remove Fuel Injection Pump Housing & Governor
Start By:a. remove automatic timing advanceb. remove fuel transfer pumpc. remove fuel injection lines 1. Disconnect two lines (1) to the governor plate. Cap or plug immediately. 2. Remove bolts (3) and (5). Remove brackets (4). Remove bolts (2).3. Fasten a hoist to the fuel injection pump housing and governor. Move the pump housing and governor toward the rear of the engine until the pump housing is clear of the timing advance housing.4. Remove the fuel injection pump housing and governor. The weight of housing and governor is 54 kg (120 lb.).Install Fuel Injection Pump Housing & Governor
1. Put a light layer of 1P808 General Purpose Lubricant on O-ring seal (3) and on the two O-ring seals found on the bottom (2) of the pump housing (oil inlet and oil outlet).2. Put the fuel engine pump housing into position on the top of the engine. Install the bolts in location (1).
Make sure there is no paint, dirt or other foreign material on the machined surfaces of the engine or fuel injection pump housing. Be careful not to damage the O-ring seals for the oil inlet and oil outlet as the pump is put into position on the engine.
3. Install bracket (5) and bolts (4) and (6). Tighten bolts (6) finger tight. Tighten bolts (4) to standard torque. Tighten bolts (6) to 43 7 N m (32 5 lb ft). 4. Connect fuel lines (7) and (8) to the governor plate.End By:a. install fuel transfer pumpb. install fuel injection linesc. install automatic timing advanceDisassemble Fuel Injection Pump Housing
Start By:a. remove fuel injection pump housing and governorb. remove governor
Be careful not to damage the inlet and outlet ports on the bottom of the pump housing. The pump housing must be put on blocks before disassembly.
1. Remove bolts (1) from rear cover (2). Remove cover (2) and gasket. 2. Remove shaft (6) from the rear cover (2). Remove the gear from shaft (6). Remove the bushing from rear cover (2).3. Remove retainer (4). Remove gear (5).4. Remove oil pump cover (3). 5. Remove idler gear (7). Remove pinion gear assembly (9) from the pump housing with a soft hammer as shown. Remove drive gear (8). When pinion gear assembly (9) is removed, make a replacement of drive gear (8) with a new part.6. Remove cover (10). 7. Remove the bolts from levers (14) and (11). Remove shaft (16), lever (14), lever (11), bearing (15) and spring washer (12). Step (7) is only necessary on earlier fuel systems. Later systems have shutoff in governor housing.8. Remove bypass valve (13). Remove the O-ring seal, pin, piston and spring from the valve body. 9. Remove the felt washer from bushing (17). Remove bushing (17) from each of the injection pumps with Tool (A). 10. Install Tool (D) in the pump housing with the square end down (end with taper will be up). Hold the racks against Tool (D) and remove each of the injection pumps (18)