TRACK GP 1839061 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1U-7505 Hydraulic Jack 1
B 6V-9510 Face Seal Plug (1 - 14 THD) 3
6V-9831 Cap Assembly 3
6V-9509 Face Seal Plug (13/16 - 16 THD) 2
6V-9830 Cap Assembly 2 Note: Put identification marks on all hoses, on all hose assemblies, on all wires, and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss, and this helps to keep contaminants from entering the system.
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Drain the hydraulic tank into a suitable container for storage or for disposal. The capacity of the hydraulic tank is approximately 36 L (10 US gal). Refer to Operation and Maintenance Manual, SEBU7479, "Hydraulic System Oil - Change" for the proper procedure. Note: In addition to the weight of the bottom guard, bottom guards may contain 90 kg (200 lb) of the following objects: loose bolts, tools, rocks, dirt, liquids and debris.
Illustration 1 g00853562
Use Tooling (A) to support middle bottom guard (1). Middle bottom guard (1) weighs approximately 35 kg (77 lb). Remove the bolts and middle bottom guard (1).
Illustration 2 g00853098
Remove the engine side guard on the right side of the machine.
Illustration 3 g00853105
Hydraulic block (2) is bolted to the inside of the main frame just below the starting motor.
Illustration 4 g00853136
Remove hose assemblies (3) and (5). Use Tooling (B) to cap all hose assemblies and all fittings.
Remove bolt (10) that secures tube assemblies (6) and (8) to the inside of the main frame in order to gain clearance for the removal of swivel tee (4). Remove swivel tee (4) from hydraulic block (2). Use Tooling (B) to cap the swivel tee and the fitting.
Remove tube assembly (8) and hose assembly (9). Use Tooling (B) to cap the tube assembly, the hose assembly, and the fittings.
Remove bolts (7) and remove hydraulic block (2).