TRANSFER GEAR OVERHAUL 5P3763 - Caterpillar

Asphalt Paver: AP600D (S/N: TFM1-202,204-205,207-208; TFZ1-245,247-247) AP655D (S/N: GNN1-223,225-225,228-231; MAN1-221,223-235; MAT1-207; GNZ1-319,321-322)Backhoe Loader: 420E (S/N: PRA1-1155; PHC1-682) 430E (S/N: SCD1-320; RLN1-351) 450E (S/N: EBL1-395)Soil Compactor: CP56 (S/N: C5P1-498; FCP1-130,135-137) CP64 (S/N: C6P1-117) CS74 (S/N: C8F1-302,305-309,311-313,315-372; C8S1-121) CS76 (S/N: JCS1-152; CYX1-289,291-296,299-299,304-325,329-329,332-332)Generator Set: C4.4 (S/N: GLD1-107,109-109,114-114,116-119,121-122,127-128,132-133,135-144,148-149,157-157,161-161,168-169,176-176,178-178,182-186,188-192,195-195,197-197,202-203,206-209,217-226,232-234,236-238,240-240,243-253,255-257,260-260,262-265,267-271,274-275,277-277,282-282,285-294,296-300,304-329,331-331; GLE1-302,702-702,705-705,707-707,709-709,715-715,721-721,727-728,732-733,737-737,739-740,742-742,746-746,748-755,770-771; D4B1-404,412-415,417-611,613-620,622-661,663-693,695-1077,1079-1148,1150-1168,1170-1181,1183-1188,1190-1190; D4D1-1,612-618,622-733,764-771) C6.6 (S/N: MRW1-102,104-117,121-121,123-123; SDA1-114,117-119,121-134,139-159,161-162,165-253,262-294,296-332,341-380,384-387,393-396,400-402,407-423,426-435,465-549,564-566,570-571,582-593,595-601,608-609; N6D1-106,108-126,128-157,159-160,162-302,304-395,397-1217,1219-1224,1226-1228,1230-1239,1241-1247,1254-1254)Industrial Engine: C4.4 (S/N: 4441-1,4-65,68-136,138-184,188-277,280-288,291-291,296-299,301-319,321-338,340-351,353-472,474-558,560-565,567-622,638-652,658-1411,1415-1419,1422-1424,1428-1430,1433-1433,1435-1463,1465-1574,1576-1708,1710-1846,1849-1849,1860-2011,2013-2144,2146-2334,2336-2742,2745-2943,2945-3644,3647-3762,3764-4018,4020-4346,4348-4422,4425-4426,4429-4445,4447-4481,4483-4519,4521-4611,4613-4894,4896-5126,5129-5356,5358-5371,5373-5518,5521-5624,5627-5636,5638-5778,5780-5980,5982-6020,6022-6022,6024-6113,6115-6127,6129-6380,6382-6665,6667-6679,6682-6684,6686-6718,6720-6730,6732-6807,6809-6879,6882-6910,6912-6912,6914-6915,6918-6946,6949-6962,6964-6996,7000-7043,7045-7080,7083-7087,7104-7107,7118-7118) C6.6 (S/N: 6661-268,277-307,309-350,354-363,372-374,377-378,382-410,412-413,415-429,431-519,524-540,542-545,547-554,556-564,566-594,596-601,603-618,620-677,679-695,697-722,724-764,766-777,779-819,822-834,836-868,870-926,928-966,968-987,989-991,993-997,999-1019,1021-1107,1109-1117,1119-1135,1137-1151,1153-1195,1197-1242,1244-1288,1290-1295,1297-1341,1343-1365,1367-1379,1381-1388,1390-1390,1394-1405,1408-1408,1410-1412,1416-1434,1436-1436,1438-1439,1441-1442,1444-1445,1447-1469,1471-1471,1473-1488,1490-1566,1568-1598,1601-1620,1622-1745,1747-1750,1752-1758,1760-1890,1892-1965,1967-1969,1971-1971,1973-1977,1979-1979,1981-1981,1983-2000,2005-2010,2012-2096,2098-2109,2112-2134,2137-2137,2139-2195,2198-2346,2348-2372,2374-2413,2415-2438,2442-2442,2446-2483,2485-2488,2490-2499,2501-2544,2567-2627,2629-2639,2642-2675,2679-2689,2694-2703,2705-2715,2718-2723,2725-2730,2732-2742,2744-2747,2750-2815,2826-2827,2829-2834,2836-2847,2849-2896,2898-2898,2900-2935,2937-2959,2961-2983,2985-3058,3060-3078,3080-3086,3088-3088,3091-3109,3111-3274,3276-3303,3305-3367,3369-3462,3465-3465,3467-3467,3469-3813,3817-3821,3823-3867,3871-3881,3883-3921,3923-4066,4068-4173,4175-4225,4227-4341,4343-4519,4521-4675,4677-4865,4867-4996,5000-5042,5044-5050,5056-5087,5091-5096,5098-5289,5293-5334,5336-5341,5343-5356,5358-5504,5506-5726,5728-5733,5735-5772,5774-5788,5790-6076,6078-6320,6322-6328,6330-6404,6406-6522,6524-6546,6548-6616,6618-7010,7012-7013,7015-7045,7047-7084,7086-7215,7217-7340,7342-7354,7356-7435,7437-7455,7457-7506,7508-7649,7651-7653,7655-7660,7662-7669,7672-7877,7879-7885,7895-7920,7922-7927,7929-8075,8077-8078,8080-8087,8098-8189,8191-8252,8254-8268,8270-8299,8301-8544,8546-8718,8720-8821,8823-8863,8866-9165,9167-9253,9256-9258,9261-9311,9313-9381,9386-9420,9423-9479,9481-9578,9580-9581,9583-9590,9592-9653,9657-9826,9828-9923,9926-9988,9991-9991,9993-10193,10195-10196,10198-10198,10200-10206,10208-10210,10212-10217,10219-10273,10275-10294,10296-10329,10331-10361,10363-10565,10567-10595,10598-10601,10603-10682,10684-10766,10774-10877,10879-10907,10909-10913,10915-10941,10943-10952,10960-11028,11030-11067,11069-11182,11184-11192,11195-11221,11227-11235,11237-11307,11314-11330,11332-11339,11342-11379,11381-11513,11515-11537,11539-11541,11543-11551,11553-11569,11571-11615,11620-11657,11659-11675,11677-11691,11694-11726,11728-11760,11762-11794,11796-11851,11855-11857,11859-11884,11886-11887,11890-11890,11893-11904,11906-11914,11919-11920,11922-11931,11933-11980,11982-11982,11984-11984,11986-11987,11989-11990,11992-11992,11994-12012,12014-12014,12017-12019,12021-12023,12025-12031,12036-12037,12041-12045,12049-12064,12066-12071,12074-12083,12085-12087,12089-12092,12094-12107,12110-12114,12116-12123,12126-12126,12142-12145,12155-12161,12163-12164,12166-12167,12176-12176,12190-12191,12204-12206,12235-12241)Excavator: M313D (S/N: W3H1-861,863-866,868-872) M315D (S/N: W5M1-338,340-772) M316D (S/N: W6A1-563,567-1126) M318D (S/N: W8P1-633,635-1175) M318D MH (S/N: W8R1-331) M322D (S/N: W2S1-438,440-441) M322D MH (S/N: W2T1-436)Integrated Toolcarrier: IT38H (S/N: JNJ1-377)Load Haul Dump: R1300G Series II (S/N: RSL1-1554,2246-2246)Motor Grader: 120M (S/N: B9C1-503; B9N1-268; B9W1-187; D9W1-132) 12M (S/N: B9F1-638)Paving Compactor: CB54 (S/N: JLM1-104,106-130,132-153,155-157,159-162) CB64 (S/N: DJM1-120) CP54 (S/N: C5Y1-105) CP74 (S/N: P8F1-105) CP76 (S/N: C7L1-122; JCP1-125) CS54 (S/N: C5R1-1,103-350; C5W1-1,102-301,305-319) CS56 (S/N: C5S1-892; FCS1-418,420-432,434-434,438-438,442-446,463-463,470-494,497-500) CS64 (S/N: C7F1-141; C6S1-123)Pipelayer: PL61 (S/N: WGS1-179)Track-Type Loader: 953D (S/N: LBP1-462,700-934) 963D (S/N: LCS1-474,700-1046,1048-1048)Track-Type Tractor: D3K (S/N: FFF1-107,109-508,510-511,519-519,521-521,530-530,532-532,538-538,540-541,545-549) D3K LGP (S/N: LLL1-113,115-403,405-453,455-532,534-565,567-570,573-602,604-606,609-613,617-617,625-628,633-633,638-638) D4K XL (S/N: MMM1-460,465-465,471-471,474-482) D4K LGP (S/N: RRR1-343,350-355,357-358,361-362) D5K (S/N: JLF1-221) D5K XL (S/N: WWW1-820,829-834,836-837,847-847,851-852,862-864) D5K LGP (S/N: YYY1-782,784-788,790-790,806-807,813-816,833-838,841-841,844-858) D6K LGP (S/N: DHA1-1101,1200-1209) D6K (S/N: NCF1-54) D6K XL (S/N: FBH1-1448,1500-1503) D6N XL (S/N: DJA1-1202; JAH1-325) D6N LGP (S/N: GHS1-213) D6N XL (S/N: MLW1-104) D6N LGP (S/N: DJY1-1739,1741-1741)Wheel Loader: 910H (S/N: KAT1-413,416-416,422-422,424-425,429-429,431-431,434-434,442-443,450-450,454-454,456-456,458-458,460-460,463-467) 924H (S/N: HXC1-451,550-1332; JTM1-283,600-840,842-877; KLN1-426) 924HZ (S/N: WLB1-321; PED1-740) 928H (S/N: RSB1-73) 928HZ (S/N: BYD1-442; CXK1-767) 930H (S/N: DHC1-409,600-1588; FTD1-248,650-1184) 938H (S/N: MCC1-166; MJC1-736; JKM1-780; LKM1-569,571-571)Wheel Tractor-Scraper: 613G (S/N: ESB1-119)Introduction
There have been a number of isolated instances of issues with 311-6342 Pressure Sensor . The 311-6342 Pressure Sensor is being reported as having issues such as a short circuit and an open circuit. This can cause the application to have a derate or a shutdown.On investigation, a large proportion of the returned sensors operate correctly. This indicates that the replaced parts were not the cause of the issue.The following testing procedure must be strictly performed in order to ensure that an incorrect diagnosis does not occur.Give all test results on the form at the end of the test procedure and then transfer the recorded information to the claim. Give details in the story of the claim when the appropriate part was replaced or the appropriate repair was carried out. This will assist future investigations into issues that relate to the parts.If there is a problem with any other sensor on the engine, refer to Troubleshooting for the engine. Check the fault code that is displayed. Follow the instructions in Troubleshooting.Test Procedure
Use this procedure under the following conditions:Use this procedure if any of the following diagnostic codes are active:
1797-3 Fuel Rail Pressure Sensor voltage above normal
1797-4 Fuel Rail Pressure Sensor voltage below normalThe following background information is related to this procedure:The 5 Volt sensor supply provides power to the fuel rail pressure sensor. The Electronic Control Module (ECM) supplies 5.0 0.2 Volts DC to terminal "1" of the sensor connector. The sensor common from the ECM connector goes to terminal "2" of the sensor connector. The sensor supply is output short circuit protected. A short circuit