TRANSFER GEAR 6V5413 - Caterpillar

Engine: G3608 (S/N: 4WF)Introduction
This special instruction was written in order to give detailed instructions for the installation of the Caterpillar Ignition System. The following procedures should be read and understood before working on the engine.The CIS has been designed in order to operate in conjunction with the Caterpillar Timing Control Module on natural gas engines. The system was designed in order to replace the Altronic III magneto and the Altronic Interface Box. The new features that have been included are the advanced spark energy control, the primary diagnostics, the spark diagnostics, the self-diagnostics, the pickup diagnostics and the serial communications. The function of the Caterpillar Timing Control Module remains unchanged. No reprogramming of the system is required. The ignition system consists of two main parts: an engine mounted Ignition System and an optional customer interface control module. The ignition system consists of a Ignition Module, and a Hall effect sensor. Reference: For additional information, refer to the Special Instruction, REHS0190, "System Operation Testing And Adjusting For The Caterpillar Ignition System (CIS)" and to the wiring diagram (in-line CIS).
Table 1
Required Parts    
Part Number    Description    Quantity    
145-4919     Engine Monitoring Control Group     1    
145-8462     Plate     1    
146-1801     Wiring Harness Assembly     1    
140-8359     Adapter Assembly     1    
142-2863     Magnet Assembly     1    
142-8608     Adapter Assembly     1    
143-1270     Spacer     1    
1W-2334     Gasket     2    
140-8360     Adapter     1    
146-0845     Tube     1    
146-0846     Tube     1    
146-0847     Tube     1    
146-0848     Tube     1    
145-7982     Sensor Assembly     1    
146-1807     Harness     1    
146-1808     Harness     1    
146-1809     Harness     1    
147-6548     Plate     1    
147-6549     Gasket     1    
0L-1143     Bolt     8    Optional Display Module
The optional Display Module has an alphanumeric LCD display. The display shows the status of the engine, engine rpm, and energy level. Additional screens show setup and diagnostic information.Reference: For additional information, refer to the Special Instruction, REHS0190, "System Operation Testing And Adjusting For The Caterpillar Ignition System (CIS)".
Table 2
Part Number    Description    
149-4235     CIS Programming Display    
152-0890     Wiring Harness Assembly    Installation Of The Caterpillar Ignition System
Install the Rear Housing Cover
Illustration 1 g00293709
This is an Illustration of the Magneto Drive. (1) 1W-8929 Coupling . (2) Magneto. (3) 130-7641 Housing Assembly
Remove the magneto (2). Leave the 1W-8929 Coupling (1) in the rear housing (3) .
Illustration 2 g00293710