TRANSMISSION AR-POWER SHIFT 9S8825 - Caterpillar

Rework Procedure
-Remove the left two front engine lifting eye mounting bolts.
-Loosen the right two front engine lifting eye mounting bolts.
Image1.1.1
-Remove the ladder clip supporting the engine harness and rotate the lifting eye out of the way.
-Undo the compression nut holding the front of the fuel line to the cylinder head.
Image1.2.1
-Remove the bolt securing the P clip to the back of the front gear housing.
Image1.3.1
-The steel tube is connected to a hose. Remove the P clip that secures the hose to the cylinder head and remove the hose from the filter base. Keep the bolt and washer used to secure the p-clips for re-use.
-Do not reuse the old tube and hose.
Image1.4.1
-Remove the two bolts and spacers that hold the front housing bracket to the head. Refer to image 1.5.1
-Do not reuse the bolts and spacers. Keep the washers for reuse.
-Using the new 0S-1619 bolts and the washers that were saved, install the 168-0300 Fuel Manifold to the head. See image 1.5.2
-Once the manifold is bolted to the head, install one 033-6042 o-ring each to two of the 2R-6806 connectors. Install one connector to the top of the manifold and one connector to the bottom. See image 1.5.3
-Install the new 168-8974 fuel tube to the top connector and to the cylinder head.
-Reinstall the bolts for the lifting eye and the ladder clip bracket.
Image1.5.1
Image1.5.2
Image1.5.3
-Refer to the Hydraulic Information System in SIS Web in order to construct the 116-5263 fuel hose assembly.
-Once the 116-5263 fuel hose has been made, connect one end to the bottom connector on the 168-0300 manifold previously installed.
-Route the 116-5263 Fuel hose behind the Inlet Manifold Pressure sensor harness and behind the ether line, if present. Also, route the fuel hose to the outside of the breather tube.
Image1.6.1
-Connect the hose to the fuel filter base.
-Install the 162-9728 bracket to the bottom right bolt of the intake air tube.
-Assemble the 2 piece clip, grommet, bolt, and washer (8T-1889, 8T-1890, 7V-6571, 8T-4136 and 8T-4121) to the 162-9728 bracket and 116-5263 fuel hose
Image1.7.1
-Install the 282-2593 bracket near the fuel filter using the existing spacer, washer, and bolt. (see Image1.8.1 and Image1.8.2)
Image1.8.1
Image1.8.2
The completed hose routing should look like the following image.
Image1.9.1