TRIM-EDGE 5P5854 - Caterpillar

Illustration 10 g01930877
View of retaining strips (L), baffle (M), and pop rivets (N) before removal
Position front hood assembly (J) so that the face side is in the down position. Protect the face of the front hood in order to prevent scratches. Drill out old pop rivets (N). Remove retaining strips (L). Retain strips (L) for later use.
Remove old baffle (M) .Note: For machines in Group 1, do not perform Steps 10 through 12.
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View of new baffle (1) that is installed
Install new baffle (1) with retaining strips (L) and ten new pop rivets (2) .Note: For machines in Group 1, do not perform Step 10 through Step 12.
Illustration 12 g01930881
View of the path of small rocks
Illustration 13 g01930882
View of accumulated gravel and stones
The accumulation of gravel and stones may cause a radiator core to leak. Drain the coolant, and remove the damaged core and seals. If no leaks are found, skip this step.
Inspect the radiator and the aftercooler for gravel and stones.
Remove gravel and stones that have built up.Note: In most cases, removal of the radiator core is not necessary to complete this step.
If a leaking core was removed in Step 13, install new radiator core assembly (3) and new radiator seals (4) and refill with coolant.ReferenceRefer to Special Instruction, "Procedure to Install High Durometer Radiator Seals".Note: This step is optional.
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View of new seal (5), seal (6), and new bracket (8) that is installed with eight bolts (7) .
To prevent the entry of gravel and stones in the future, install new seal (5) and seal (6). Install new bracket (8) with eight new bolts (7) in order to retain the seals in place.
Illustration 15 g01930884
View of front hood assembly (J) that is installed
Install the front hood assembly (J) and bolts (K) that hold the hood assembly to the chassis on both sides.Note: Use a suitable lifting device in order to lift front hood assembly (J). The approximate weight of the front hood assembly (J) is 114 kg (250 lb).
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View of connectors (G) and (H) that are installed
Reattach the two connections (H) for the window washer. If equipped, reattach ether aid (G) .
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View of access door assembly (C) that is installed with nine bolts (E) and hinge (F) .
Install access door assembly (C) .
Install nine bolts (E) and hinge (F) on access door assembly (C) .Note: Use a suitable lifting device in order to lift access door assembly (C). The approximate weight of access door assembly (C) is 78 kg (172 lb).
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View of struts (D) that are reconnected
Reconnect two struts (D) .
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View of connections (B that are reconnected.)
Connect two pin connections (B) from the lighting harness to the chassis harness.
Close access door assembly (C) .
Illustration 20 g01937281
View of guard assembly (A) that is reinstalled
Install guard assembly (A) for the crankcase.