TUBE AS-FUEL 3824399 - Caterpillar

Removal Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 1P-2322 Puller Assembly 1 Start By:
Install the wheel chocks. Refer to Disassembly and Assembly, "Wheel Chock (Front and Rear) - Remove and Install".
Install the retaining cable. Refer to Disassembly and Assembly, "Truck Body Retaining Cable - Remove and Install".
Release the pressure from the hydraulic system. Refer to Disassembly and Assembly, "System Pressure - Release".
Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, and repair of the product. Be prepared to collect the fluid with suitable containers before opening any compartment or disassembling any component containing fluids.Refer to Special Publication, NENG2500, "Dealer Service Tool Catalog" for tools and supplies suitable to collect and contain fluids on Cat® products.Dispose of all fluids according to local regulations and mandates.
The space between the body and the frame becomes a zero clearance area when the body is lowered. Failure to install the retaining cable can result in injury or death to personnel working in this area.
At operating temperature, the hydraulic tank is hot and under pressure.Hot oil and components can cause personal injury. Do not allow hot oil or components to contact skin.Remove the filler cap only when the engine is stopped, and the filler cap is cool enough to touch with your bare hand. Remove the filler cap slowly in order to relieve pressure.
Keep all parts clean from contaminants.Contaminants may cause rapid wear and shortened component life.
Note: Put identification marks on all hose assemblies and on all tube assemblies for installation purposes. Plug all hose assemblies and all tube assemblies. This helps to prevent fluid loss and this helps to prevent contaminants from entering the system.
Drain the hydraulic oil from the hydraulic tank into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Hoist, Torque Converter and Brake Tank Oil - Change".
Illustration 1 g01666473
Disconnect hose assembly (1). Remove clips (2).
Illustration 2 g06263796
Disconnect hose assembly (3), hose assembly (4), and hose assembly (5).
Illustration 3 g01666514
Use a suitable lifting device to support gear pump (6). The weight of gear pump (6) is approximately 45 kg (100 lb). Remove bolts (7) to remove gear pump (6) and the gasket from the torque converter housing.
Illustration 4 g01666517
Remove locknut (8).
Illustration 5 g01666533
Use Tooling (A) to remove gear (9).
Remove woodruff key (10).