TUBE AS 3834362 - Caterpillar

Installation Procedure
Table 1
Required Tools
Tool Part Number Part Description Qty
A 138-7575 Link Bracket 1 Note: Thoroughly clean the top of the cylinder block and the bottom of the cylinder head. Ensure that there is no debris in the cylinder bores.
Illustration 1 g00893112
Install cylinder head gasket (3) on dowels (4) on top of the cylinder block. The cylinder head gasket (3) is stamped "FRONT TOP". Do not use any sealant or compound on the cylinder head gasket.
Illustration 2 g00893111
Install Tooling (A) and a suitable lifting device to cylinder head (2). The weight of the cylinder head is approximately 61 kg (135 lb).
Install cylinder head (2) on the cylinder block. Note: Ensure that the cylinder head is positioned on dowels (4).
Remove Tooling (A).
Illustration 3 g00893110
Lubricate cylinder head bolts (1) with clean engine oil before installation.
Install bolts (1) on cylinder head (2).
Illustration 4 g00893273
Tighten bolt (1) through bolt (32) in numerical order to a torque of 110 N m (80 lb ft).
Tighten bolt (1) through bolt (32) again in numerical order to a torque of 110 N m (80 lb ft).
Place an index mark on each bolt.
Turn the bolts that are marked with an "S" an additional 150 degrees (2.5 flats).
Turn the bolts that are marked with an "M" an additional 180 degrees (3.0 flats).
Turn the bolts that are marked with an "L" an additional 210 degrees (3.5 flats). End By:
Install the rocker shaft and the pushrods. Refer to Disassembly and Assembly, "Rocker Shaft and Pushrod - Install".
Install the water outlet manifold. Refer to Disassembly and Assembly, "Water Outlet Manifold - Install".
Install the exhaust manifold. Refer to Disassembly and Assembly, "Exhaust Manifold - Remove and Install".
Install the air inlet manifold. Refer to Disassembly and Assembly, "Inlet Manifold - Install".
Install the fuel injection nozzles. Refer to Disassembly and Assembly, "Fuel Injection Nozzles - Install".