TURBO GP-BASIC 0R9959 - Caterpillar

Removal Procedure
Table 1
Required Tools    
Tool     Part Number     Part Description     Qty    
A     5P-3931     Anti-Seize Compound     -    
B     207-1600 (1)     Rubber Lubricant     -    
207-1601 Rubber Lubricant     -    
( 1 ) For Use in EAME
Drain the coolant from the cooling system into a suitable container for storage or disposal. Refer to Operation and Maintenance Manual, "Cooling System Coolant - Change".
Illustration 1 g03397797
Remove clamp assembly (3) and (5) .
Remove bolts (2) and (6). Remove tube assemblies (4) .
Remove clamp assemblies (1) from both sides of the exhaust cooler.
Illustration 2 g02485398
Note: NRS cooler clamp assemblies (9) are a one time use only. Discard used clamp assemblies (9) .
Remove elbow (10) .
Remove bolts (8). Remove and discard clamp assemblies (9). Use two people in order to remove exhaust cooler (7). The weight of exhaust cooler (7) is approximately 18 kg (40 lb).Installation Procedure
Note: Check the O-ring seals, the gaskets, and the seals for wear or for damage. Replace the components, if necessary.
Install the exhaust cooler (7) in the reverse order.
Apply Tooling (B) to the bore for elbow (10) .
Illustration 3 g02485236
Note: NRS cooler clamp assemblies (9) are a one time use only. Discard used clamp assemblies (9) .
When installing new clamp assemblies (9), ensure the rounded edges of clamp spacers (9a) are oriented as shown.
Tighten bolts (8) to a torque of 40 5 N m (30 4 lb ft).
Apply Tooling (A) to the threads of clamp assemblies (1) and (5). Tighten clamp assemblies (1) and (5) to a torque of 7.5 1 N m (66 9 lb in).
Lubricate the O-ring seals that are found on tube assembly (4) with the lubricant that is being sealed.